Consulting Engineer

Epsilon FEA, LLC; Minneapolis (MN); Hybrid; USD 75,000 - 110,000; Full time

Job summary

Epsilon FEA, LLC seeks a technically proficient engineer to advance simulations using ANSYS for FEA and CFD, and to craft statements of work from client discussions. The role blends hands-on analysis with budget-aware project execution in a hybrid Minneapolis setting.

You will engage in fast-paced technical discussions with engineers and decision-makers, applying first-principles problem solving and ongoing learning to deliver accurate predictions and reliable results.

Qualifications

• 1+ years experience using ANSYS tools for FEA/CFD.
• 3+ years experience in product development.
• Experience with client-facing project estimation and execution.

Responsibilities

• Lead advanced simulation work with ANSYS (FEA/CFD).
• Write SOWs based on customer conversations and manage budget/cost/risk.
• Oversee operations, vendor management, and compliance (ITAR/EAR).

Skills

Client-facing

Estimating projects

Engineering judgment

Cross-functional collab

Tools

ANSYS

CFD basics

Job description

Epsilon FEA, LLC specializes in providing design and analysis services using numerical predictions through Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) simulations. With a focus on accuracy and cost-efficiency, the company leverages extensive experience and close collaboration with clients to customize solutions that minimize risk while adopting the latest simulation technologies.

Role Description

We regularly support niche and advanced technologies across many industries. Our projects frequently involve new product domains, unfamiliar requirements, and evolving toolsets. This role is for someone who thrives on continuous learning and first-principles problem solving.

This position requires someone practiced at client-facing project estimation and execution to budget, and comfortable engaging in fast-paced, technical discussions with experienced engineers and decision-makers.

Role Overview

50% – Advanced Simulation (Hands-On) with ANSYS

• Dynamics (shock & vibration)
• Thermal analysis
• CFD experience helpful but not required

You should be comfortable building, defending, and clearly explaining complex models — not simply operating software.

35% – Technical Oversight & Method Integrity

• Write SOWs based on customer conversations, balancing project goals, cost, and risk, and identify creative cost-effective pathways to achieve technical objectives.
• Ensure rigor and error assessment across multiple physics domains (fatigue, plasticity, abrasion, dynamics, thermal, CFD, DEM, implicit methods, etc.)
• Leverage AI tools where appropriate to improve workflow and insight

Success in this role requires strong engineering judgment, the ability to synthesize information quickly, and respond clearly during live technical discussions.

15% – Operational & Business Leadership

• Forecasting and vendor management
• Compliance (ITAR, CMCC, quality systems)
• Systems planning (IT and archiving)
• Marketing materials and website technical content
• Strategic planning

We are willing to develop the right candidate in these areas. You should, however, understand how engineering services firms operate — including utilisation, scope risk, and client communication.

Compensation & Structure

This is a full-time, hybrid (remote & in-office in Minneapolis, MN) position with schedule flexibility. Compensation structure is flexible for the right candidate and may include:

• Hourly or salary structure
• Performance-based incentives and profit-sharing

Qualifications:

1+ years experience using ANSYS tools for FEA/CFD

3+ years experience in product development

This position involves access to information subject to U.S. export control laws, including the International Traffic in Arms Regulations (ITAR), the Export Administration Regulations (EAR), and U.S. nuclear regulatory requirements (including 10 CFR Parts 810 and 110). Employment is contingent upon the applicant’s ability to access export-controlled information in accordance with these regulations.