Compliant Variation Analysis Engineer

General Motors; Warren (MI); Hybrid; USD 90,000 - 115,000; Full time

Job summary

General Motors seeks an engineer to create variation simulation models accounting for part and process variation, stiffness, and structural compliance. The role partners with Product Engineering, Manufacturing Engineering, Supplier Quality, suppliers, and launch teams to translate results into robust design and manufacturing decisions.

The position is hybrid, requiring on-site presence several days weekly, and involves building 3D models, applying GD&T practices, and supporting dimensional

Qualifications

• BS in Engineering, Math or equivalent.
• 2 years of relevant work experience.
• Knowledgeable in GD&T.
• Design/Release/Manufacturing Experience.

Responsibilities

• Assist with dimensional strategies and tolerance allocation via variation analysis.
• Build and run 3D variation models using approved methods and tools.
• Develop or support compliant models accounting for part stiffness and material behavior.
• Combine 3D variation simulation with CAE analyses to evaluate dimensional performance.
• Identify dimensional risks and communicate actions to cross-functional partners.
• Participate in reviews with Product/Manufacturing Engineering and suppliers.

Skills

2 years of experience

Design/Release/Manufacturing

GD&T knowledge

Education

BS in Engineering, Math or equivalent

MS in Engineering

Tools

UNIGRAPHICS/UG-NX

Teamcenter Visualization Mock-Up

CAE Experience

ASME Y14.5M

DFSS Black Belt Certification

DFSS Green Belt Certification

Job description

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role

This role focuses on creating variation simulation models that account for part and process variation as well as taking part stiffness and structural compliance into consideration.

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role

This role focuses on creating variation simulation models that account for part and process variation as well as taking part stiffness and structural compliance into consideration.

The role partners with Product Engineering, Manufacturing Engineering, Supplier Quality, suppliers, and launch teams to translate analysis results into robust design and manufacturing decisions.

What You’ll Do (Responsibilities)

• Assist with dimensional strategies, datum schemes, locating strategies, tolerance allocation through variation analysis simulations.
• Build and run 3D variation models using approved engineering methods and tools.
• Develop or support compliant variation models that account for part stiffness and material behavior to help drive dimensional strategies that meet customer needs and reduce waste and rework for GM
• Combine 3D variation simulation with traditional CAE analyses to evaluate dimensional performance and identify design or process improvements.
• Help identify dimensional risks and communicate recommended actions to cross-functional partners.
• Participate in reviews with Product Engineering, Manufacturing Engineering, Supplier Quality, suppliers, and plant teams.
• Maintain clear technical documentation, action plans, and status updates.
• Apply GM processes, standards, lessons learned, and engineering best practices to assigned work.
• Build knowledge of digital engineering tools and identify opportunities to improve dimensional processes and automation.

Your Skills And Abilities (Required Qualifications)

• BS in Engineering, Math or equivalent
• 2 years of relevant work experience
• Knowledgeable in Geometric Dimensioning & Tolerancing (GD&T)
• Design/Release/Manufacturing Experience

What Will Give You a Competitive Edge (Preferred Qualifications)

• MS in Engineering
• CAE Experience
• ASME Y14.5M - Professional Certification
• DFSS Black Belt Certification and/or DFSS Green Belt Certification
• Advanced Vehicle Development Experience
• Manufacturing /Assembly Experience
• Product Launch Experience
• Unigraphics (UG)/NX
• Teamcenter Visualization Mock-Up

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc). This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}. This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Benefits Overview

From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.

Non-Discrimination and Equal Employment Opportunities (U.S.)

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.

All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.

Accommodations

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