CNC Programmer

American Flowform & Machining; Billerica (MA); On-site; USD 85,000 - 135,000; Full time

Job summary

American Flowform and Machining is seeking a CNC programmer to develop, verify, and release programs for turning and milling of complex aerospace components. The role requires interpreting drawings, ensuring part conformity, and collaborating with manufacturing engineers and operators.

Responsibilities include achieving run and setup times to meet metrics, programming in Mastercam (3/4/5 axis), providing setup sheets, and supporting NPI and transfers while adhering to ESH and quality systems.

Qualifications

• Engineering degree preferred but not required.
• 5–10 years of machine shop experience.
• Minimum 5 years of CNC programming experience.
• Minimum 3 years of Mastercam programming experience.
• Experience with Mastercam operation simulation.
• Aerospace experience preferred.
• U.S. Citizen due to ITAR/EAR data.

Responsibilities

• Create CNC programs for turning and milling (3/4/5 axis) of aerospace components.
• Achieve run and setup time goals to meet production metrics.
• Program in Mastercam for CAD modeling and complex surfaces.
• Provide tool setup sheets and clear operator instructions.
• Support NPI and product transfer activities.

Skills

CNC programming

Mastercam

CAD modeling

GD&T

Aerospace experience

Lean/continuous improvement

Education

Engineering degree preferred

Tools

Microsoft Office

Job description

The CNC programmer is responsible for the development, verification, and release of CNC programs for turning and milling of complex aerospace components. The CNC programs must ensure part conformity of the in-process and final dimensional requirements. Analyzes engineering drawings to define configuration of parts and determine type and sequence of machine operations. The CNC programmer works closely with the Manufacturing Engineers and Operators to identify opportunities for improvement and cost reduction in the manufacturing process. Additionally, the CNC programmer is responsible for the creation of CNC programs in support of the new product introduction and product transfer activities.

Responsibilities

• Create CNC programs for turning and milling (3/4/5 Axis) of complex machining of aerospace components.
• Achieve machining goals of run and set up time to adhere to production metrics and support continuous improvement efforts.
• Proficient in Mastercam programming for CNC equipment, specializing in CAD modeling and programming of complex surfaces with tight tolerances.
• Provide clear instructions and tool setup sheets to the operators to successfully run the CNC programs.
• The individual is required to be a supportive member of Environmental Safety & Health (ESH) and Quality System policies to provide a safe workplace and eliminate conditions and behaviors which may cause work-related illnesses and/or injuries while delivering quality product and services on time.

Basic Qualifications

• An Associate Degree or Bachelor’s Degree in Engineering is preferred but not required.
• 5-10 years of machine shop experience.
• Minimum 5 years of CNC Programming experience.
• Minimum of 3 years of Mastercam CNC programming experience.
• Experience in the use of Mastercam for operation simulation.
• Aerospace experience preferred.
• Must be a U.S. Citizen due to the nature of the work, compliance with federal contracts, and exposure to ITAR/EAR-regulated technical data.

Knowledge, Skills and Abilities

• Must have extensive shop floor experience with in-depth knowledge of the capabilities and functionalities of milling, turning, and mill-turn machines.
• Must be fully versed with initiating and developing CNC programs in Mastercam and working with machine operators to prove-out the process.
• Have experience with process planning, operation sheets, tool sheets, creation of set-up sheets, gauging and measurement systems.
• Experienced with aerospace alloys, Inconel, and steel machining.
• Generate numerical control programs utilizing Mastercam programming language for complex machined parts using 3 thru 5 axis machine tools.
• Experience in machining metallic aerospace components.
• Expert in interpretation of engineering drawings and GD&T.
• Experience designing manufacturing tooling for the production of metallic structures.
• Extensive experience in cutting tool technology, applications, and selection.
• Strong verbal and written communication skills.
• Proven ability to develop, recommend and implement process and manufacturing improvements.
• Sense of urgency in problem resolution.
• Team player with excellent people skills.
• Candidate must possess the ability to think proactively and work through tactical implementation of major engineering change initiatives. Analytical and results oriented. Ability to multi-task and detail oriented.
• Knowledge and experience with Lean tools and continuous improvement methodologies required.
• Strong familiarity with Microsoft Office products (Word, Excel, PowerPoint) required.
• Dependability - is willing to work extra hours if needed to get the job done, punctual to meetings and is at work on time.
• Adaptability – Adapts to changes in priorities or the work environment. Has open mind to others’ ideas and is willing to adapt to changes or try new methods.

The job operates in a manufacturing atmosphere. The work environment characteristics described here are representative of those any employee encounters while performing the essential functions of this job. While performing the duties of this job, the employee is regularly exposed to:

• Vibration, or works near moving mechanical parts and high, precarious and congested places
• Occasionally exposed to risk of electrical shock
• Work on or near moving mechanical parts
• Exposed to prolonged risk of loud to moderate noise throughout the day. Hearing protection is recommended in all areas of the shop and is provided by the Company

Physical Demands

The physical demands described here are representative of those that must be met by and employee to successfully perform the essential functions of this job. While performing the duties of this job, the employee is frequently required to:

• Walk; sit; stand; bend; lift; reach with hands and arms; stoop; kneel; crouch; crawl; use hands to fingers; handle or feel objects; and move continually during working hours
• Lift over 50 pounds, along with over the head lifting
• Vision abilities, peripheral vision, depth perception, and the ability to adjust and focus
• Able to work flexible hours – including over-time, and weekends to meet customer demands

Personal Protective Equipment

typically required to perform the essential functions of this job

• ANSI rated metatarsal shoes
• Safety glasses

Disclaimers

The job description is:

• Intended to describe the general nature and level of work being performed by employees assigned to this job title. It is not intended to be construed as an exhaustive list of all responsibilities, duties, skills and behaviors of employees in this job.
• Not an employment agreement or contract. American Flowform and Machining has the exclusive right to alter this job description at any time without notice.
• Intended to describe the essential functions of the position that a qualified individual must be able to perform, either with or without reasonable accommodation.

American Flowform and Machining will provide equal employment opportunities to all applicants without regard to applicant’s race, color, religion, sex, gender, genetic information, national origin, age, veteran status, disability status, or any other status protected by federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.