Chief Spacecraft Mechanical Design Engineer

Legion Technical Solutions LLC; Austin (TX); Hybrid; USD 140,000 - 210,000; Full time

Benefits offered by this job

Competitive salary

Health insurance

Paid time off

Flexible work from home options

Job summary

Legion Technical Solutions LLC in Austin, TX seeks a Chief Mechanical Design Engineer to serve as the mechanical technical authority for spacecraft hardware, guiding design from concept through production.

You will lead a cross-disciplinary team, ensure DFM/DFA, manage docs, and collaborate with electrical and software teams to deliver reliable systems. A passion for solving complex engineering challenges is essential.

Qualifications

• Bachelor's or Master's degree in Mechanical Engineering or related field.
• 10+ years of progressive satellite mechanical design engineering experience, with at least 2 years in a senior or lead role.
• Proficiency in CAD software such as SolidWorks, CATIA, or Creo.
• Strong background in FEA, thermal analysis, and mechanical simulation tools.
• Experience with GD&T, engineering drawings, MGSE, and manufacturing processes.
• Proven ability to lead technical teams and manage multiple projects.
• PE license is a plus.
• Excellent communication, problem-solving, and collaborative skills.

Responsibilities

• Lead end-to-end mechanical design and development of complex systems, assemblies, and components.
• Oversee and mentor a team of mechanical engineers, providing technical direction and design reviews.
• Develop and manage engineering documentation including CAD models, drawings, BOMs, and specifications.
• Collaborate cross-functionally with electrical, software, and manufacturing teams to ensure design integration.
• Drive design-for-manufacturability (DFM) and design-for-assembly (DFA) best practices throughout the product lifecycle.
• Conduct structural, thermal, and mechanical analysis to validate design performance and reliability.
• Manage project timelines, engineering milestones, and technical risk assessments.

Skills

Team leadership

CAD proficiency

Satellite mechanical design

FEA / thermal analysis

GD&T

Cross-functional collaboration

Education

Bachelor's or Master's degree in Mechanical Engineering

Tools

SolidWorks

CATIA

Creo

Job description

Benefits:

• Competitive salary
• Health insurance
• Paid time off

About the Role:

Legion Technical Solutions LLC is looking for a talented and driven Chief Mechanical Design Engineer to join our growing team in Austin, TX. You will serve as the mechanical technical authority for our spacecraft, leading hardware development from early concept through production deployment. This is a high-impact leadership role where you'll shape the future of our mechanical engineering capabilities, guiding innovative designs from concept to completion. If you're passionate about solving complex engineering challenges and leading cutting-edge projects, we want to hear from you.

Responsibilities:

• Lead end-to-end mechanical design and development of complex systems, assemblies, and components
• Oversee and mentor a team of mechanical engineers, providing technical direction and design reviews
• Develop and manage engineering documentation including CAD models, drawings, BOMs, and specifications
• Collaborate cross-functionally with electrical, software, and manufacturing teams to ensure design integration
• Drive design-for-manufacturability (DFM) and design-for-assembly (DFA) best practices throughout the product lifecycle
• Conduct structural, thermal, and mechanical analysis to validate design performance and reliability
• Manage project timelines, engineering milestones, and technical risk assessments

Requirements:

• Bachelor's or Master's degree in Mechanical Engineering or a related field
• 10+ years of progressive satellite mechanical design engineering experience, with at least 2 years in a senior or lead role
• Proficiency in CAD software such as SolidWorks, CATIA, or Creo
• Strong background in FEA, thermal analysis, and mechanical simulation tools
• Experience with GD&T, engineering drawings, Mechanical Ground Support Equipment (MGSE), and manufacturing processes
• Proven ability to lead technical teams and manage multiple projects simultaneously
• PE license (Professional Engineer) is a plus
• Excellent communication, problem-solving, and collaborative skills

About Us:

Legion Technical Solutions LLC is an innovative engineering firm dedicated to delivering high-performance technical solutions across a range of demanding industries. Our clients trust us for our precision, reliability, and commitment to excellence — and our team members thrive in an environment that values bold ideas and technical mastery. At Legion, you'll work alongside some of the brightest minds in the field, tackling meaningful challenges that make a real-world impact.

Flexible work from home options available.