Chemical Engineer, PCB (Starlink)

United States Digital Space LLC; Lockhart (TX); On-site; USD 85,000 - 115,000; Full time

Job summary

Starlink is seeking a Chemical Engineer, PCB (STARLINK) to lead state-of-the-art production processes for PCB fabrication. You will design and implement environmentally friendly recycling strategies and mass-production capabilities, underpinning millions of devices shipped globally.

You will own PCB manufacturing processes from concept to hands-on DOE testing, interacting with senior leadership during critical design phases, and supporting the Bastrop facility’s growth into North America’s

Qualifications

• Bachelor's degree in engineering required.
• 1+ years of experience in chemical engineering design, analysis, and/or system implementation (internship and extracurricular experience acceptable).
• Hands-on experience with complex fluid or mechanical production systems is preferred.

Responsibilities

• Develop, implement, and maintain manufacturing processes, equipment, technologies, and facilities (e.g., plating lines, etching lines, metallization, waste treatment).
• Analyze production processes using first principles and physics-based approaches.
• Design experiments (DOE) to diagnose and solve manufacturing problems and improve yields.
• Perform defect characterization to identify root causes and drive corrective actions.
• Create project plans, budgets, and cost/benefit analyses for new processes or machines.
• Lead machine activation and testing with a small team of engineers and technicians.

Skills

Chemical engineering design

DOE + statistics

First principles analysis

Process optimization

Cross-functional communication

Education

Bachelor’s degree in engineering

Master’s degree in chemistry/chemical engineering/materials/environmental

Tools

Metal plating lines

Copper etching lines

Direct or electroless metallization lines

Water & chemical waste treatment

Plasma etching systems

Job description

the company was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today the company is actively developing the technologies to make this possible, with the ultimate goal ofenabling human life on Mars.

CHEMICAL ENGINEER, PCB (STARLINK)

Starlink believes in providing fast, reliable internet to those that need it most. We design, build, and launch the world's largest and most advanced satellite constellation that is capable of delivering high-speed internet to even the most remote locations. And while our hardware and network are incredibly advanced, we keep the end-user experience impressively simple - our customers have internet within 10 minutes of unboxing.

As a Chemical Engineer on Starlink, you will spearhead state of the art production processes for our printed circuit boards (PCBs). You will design and implement environmentally friendly chemical recycling strategies, develop highly capable processes for use in mass production, and become a multi-disciplinary expert in PCB fabrication. Your work will form the backbone for millions of next generation consumer facing devices that we ship directly to customers and businesses all over the world. From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity. You will own various PCB production processes, from initial machine design to running hands-on process DOEs, and will interact regularly with senior leadership during critical design phases. By the end of this year, the Starlink factory in Bastrop will be the largest PCB manufacturing facility, by volume, in North America.

RESPONSIBILITIES:

• Responsible for developing, implementing, and maintaining new and/or improved manufacturing processes, equipment, technologies, and facilities. Examples could include metal plating lines, copper etching lines, direct or electroless metallization lines, water and chemical waste treatment, plasma etching systems, etc.
• Analyze production processes and machinery from a first principles, physics-based approach
• Develop experiments to diagnose and correct manufacturing problems, utilizing robust DOE and statistical methodologies
• Perform defect characterization and analysis to determine root cause and develop action plans to improve yields
• Develop project plans, budgets, and cost/benefit analysis for implementation of new processes or machines
• Own and perform machine activation and testing with a small team of engineers and technicians

BASIC QUALIFICATIONS:

• Bachelor’s degree in an engineering discipline
• 1+ years of experience in chemical engineering design, analysis, and/or system implementation (internship and extracurricular experience is applicable)

PREFERRED SKILLS AND EXPERIENCE:

• Master’s degree in chemistry, chemical engineering, materials science, environmental, or related technical discipline
• Hands-on experience working with complex fluid or mechanical based production systems in a professional setting
• Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team
• Self-motivated with strong organizational, written, and oral communication skills
• Experience with PCB manufacturing processes like metal plating lines, copper etching lines, direct or electroless metallization lines, water and chemical waste treatment, plasma etching systems, etc.

ADDITIONAL REQUIREMENTS:

• Must be willing to work the following hours:

• 2nd shift: M-F 5pm-5am

• Ability to travel frequently for work, potentially for extended periods of time during machine buyoffs and startup
• Ability to lift 25 lbs. unassisted
• Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

the company is an Equal Opportunity Employer; employment with the company is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.