Casting Process Engineer: Launch & Optimize Foundry

General Motors; Warren (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

General Motors is seeking a Launch Process Engineer to drive casting program development, testing and implementation. You will work hands-on on the shop floor in Warren, MI, collaborating with multiple GM teams and suppliers to transform casting concepts into controlled manufacturing processes.

You will analyze defects, lead DOE-based optimizations, and develop essential process documentation for program launches, with a strong emphasis on on-site work and cross-functional teamwork.

Qualifications

• BS degree (engineering, metallurgical, computer science) or equivalent experience.
• Training in foundry processes.
• Training in process engineering procedures.
• Basic knowledge of Magma, Flow 3D, simulation software, NX or Catia.

Responsibilities

• Work independently on specific programs and collaborate with Launch Team, QC, Design, Tooling and other groups.
• Support Launch Wall process via Manufacturing Validations, Build Plans, PPAP and related procedures.
• Assist in testing and installations of equipment, tooling and technologies on and off site.
• Lead and present analysis of casting defects.
• Develop process documents: Process flow diagrams, PCP, PFMEA, TIS, etc., for program launches.

Skills

Foundry knowledge

Statistics

Teamwork

Documentation

Education

BS in engineering / metallurgical / CS

Tools

NX

Catia

Magma

Flow3D

Job description

General Motors is seeking a Launch Process Engineer to drive casting program development, testing and implementation. You will work hands-on on the shop floor in Warren, MI, collaborating with multiple GM teams and suppliers to transform casting concepts into controlled manufacturing processes.

You will analyze defects, lead DOE-based optimizations, and develop essential process documentation for program launches, with a strong emphasis on on-site work and cross-functional teamwork.