Casting Engineer (Foundry)

Twin City Fan & Blower; Davenport (IA); On-site; USD 60,000 - 95,000; Full time

Job summary

An established industry player is seeking a Casting Engineer to optimize casting processes and ensure high-quality production of metal components. This role involves collaborating with cross-functional teams to enhance efficiency and maintain safety standards. The ideal candidate will have a Bachelor's degree in Mechanical or Metallurgical Engineering and at least three years of relevant experience. You'll be responsible for overseeing production processes, troubleshooting defects, and implementing improvements. If you're passionate about manufacturing and committed to quality, this opportunity is perfect for you!

Qualifications

• 3+ years of experience in sand and permanent mold casting.
• Strong knowledge of casting processes and materials.

Responsibilities

• Collaborate on sand & permanent mold casting processes.
• Optimize molds and cores for high-quality castings.
• Troubleshoot casting defects and production issues.

Skills

Problem-solving skills

Analytical skills

Communication skills

Teamwork

Attention to detail

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Metallurgical Engineering

Tools

CAD software

Casting simulation tools

Job description

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Job Description

Optimize casting processes to produce high-quality metal components. This involves ensuring the efficiency, cost-effectiveness, and reliability of casting operations while maintaining strict adherence to safety and quality standards. The Casting Engineer collaborates with cross-functional teams to troubleshoot issues, implement improvements, and support the overall manufacturing goals of the organization.

Key Responsibilities

1. Collaborate in design and development for sand & permanent mold casting processes for new and existing products.
2. Optimize sand molds and cores to ensure high-quality castings.
3. Work with design engineers to review product designs and recommend modifications for manufacturability.
4. Implement process improvements to enhance efficiency, reduce costs, and improve product quality.
5. Oversee the production process, including mold preparation, pouring, and finishing.
6. Troubleshoot and resolve casting defects and production issues.
7. Maintain and update process documentation and standard operating procedures.
8. Ensure compliance with safety and environmental regulations.
9. Provide technical support and training to production staff.
10. Review engineering prints for accuracy and initiate change requests when necessary.
11. Participate in implementing new methods and systems, including preparing documentation, designing and installing new equipment, conducting training, and designing tests to evaluate new methods.
12. Identify safety improvement areas and implement solutions to reduce injuries or accidents.
13. Evaluate quality improvement opportunities and implement solutions to reduce waste.
14. Act, Live, and Behave by TCF Core Values.
15. Perform other duties as assigned.

Qualifications

1. Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
2. Minimum of 3 years of experience in sand and permanent mold casting or similar manufacturing environment.
3. Strong knowledge of casting processes, materials, and equipment.
4. Proficiency in CAD software and casting simulation tools is advantageous but not mandatory.
5. Excellent problem-solving and analytical skills.
6. Strong communication and teamwork skills.
7. Attention to detail and a commitment to quality.
8. Willingness to travel up to 50% (if not based in Iowa).

Physical Demands and Working Conditions

1. Standard office environment.
2. Occasional lifting up to 20 pounds.
3. Occasional climbing, balancing, stooping, kneeling, reaching.
4. Extended hours working at a computer.
5. Some travel may be required.

Additional Information

• Seniority level: Mid-Senior level
• Employment type: Full-time
• Job functions: Management and Manufacturing
• Industries: Machinery Manufacturing