Cast Film Extrusion Line Operator (Bubble Wrap)

Torrey Holistics; Dallas (TX); On-site; USD 42,000 - 54,000; Full time

Job summary

Pratt Industries is seeking a Cast Film Extrusion Line Operator to transform resin into high‑clarity bubble‑wrap film. The role requires quick adaptation, strict adherence to GMPs, and hands-on operation of extrusion lines in a 24x7 environment.

You will start up, run, and shut down lines, manage material loading, perform changeovers, and monitor quality. Overtime flexibility is expected to meet production goals while maintaining safety and documentation.

Qualifications

• Adaptability to fast-paced environments and frequent changeovers.
• Attention to detail essential for quality and GMP compliance.
• Able to read a tape measure and perform basic measurements.

Responsibilities

• Start up, run, and shut down extrusion lines for bubble-wrap film.
• Perform roll changes and product changeovers efficiently.
• Continuously monitor line performance and adjust settings for stability and output.
• Accurately record Production Data, Machine Status, Safety Data, and Quality Data.

Skills

Adaptability

Attention to detail

Tape measure reading

Education

High school diploma or GED

Packaging background (paper, plastics, converting)

Tools

Vorne production software

Job description

Shape what protects the world’s productsJoin Pratt Industries as a Cast Film Extrusion Line Operator and turn resin into high‑clarity bubble‑wrap film. If you’re detail‑driven, safety‑minded, and thrive where quality and speed meet, this role is for you.

What you’ll do

• Start up, run, and shut down extrusion lines for bubble‑wrap film.
• Stage and load resin, blends, and additives; verify correct materials and mix ratios.
• Perform roll changes and product changeovers efficiently.
• Continuously watch line performance and product appearance; adjust settings for stability and output.
• Resolve bubble breaks, wrinkles, jams, poor clarity, and die lines quickly; escalated higher‑level mechanical issues to the Production Supervisor, Production Manager, or Plant Maintenance Tech/Manager via Maintenance work orders.
• Carry out routine maintenance: die cleaning, screen changes, filter replacements.
• Keep your area clean and free of tripping hazards; complete end‑of‑shift housekeeping.
• Follow Pratt Industries Safety rules and GMPs (Good Manufacturing Practices); block any nonconforming product from shipping.
• Drive efficiency and minimize waste/downtime while holding product quality to the highest standard—never trading quality for speed.
• Coach and assist other extrusion Machine Operators on setups, downtime reduction, and quality.
• Accurately record Production Data, Machine Operational Status, Safety Data, and Quality Data.
• Honor all policies and procedures, including safety and good housekeeping.
• Execute the production schedule; propose improvements to meet cost, quality, and service goals; notify your Supervisor of unusual scheduling issues.
• Support customer demand through overtime as needed, sometimes with short notice, including occasional holidays in a 24x7 environment.
• Take on additional duties as assigned.

What you’ll bring

• High school diploma or GED.
• Preferred: background in packaging (paper, plastics, converting); 1+ year operating cast‑film extrusion equipment; experience with production software such as Vorne.
• Ability to excel in a fast‑paced setting with frequent product/job changes; adaptable and efficient through changeovers.
• Language: read and follow safety, quality, and job packet instructions.
• Math: read a tape measure with speed and accuracy; compute percentages, measurements, volume, and rate; use metric units.
• Reasoning: translate written/oral/graphic instructions into action and solve problems in real time.
• Certification: eligibility to obtain and maintain a Pratt Lift Truck Operator License.

Physical & environmental details

Physical demands: stand, walk, talk/hear regularly; frequent hand use and reaching; stooping, kneeling, crouching, or crawling; lift/move up to 50 lbs regularly; occasionally push/pull up to 130 lbs with tools/machinery; vision—close, distance, color, peripheral, depth, and focus adjustment.
Work environment: moving mechanical parts (some extremely hot), wet/humid conditions; occasional high, precarious places; fumes/airborne particles; vibration; loud noise.

Success looks like

• Zero safety incidents and strict adherence to GMPs.
• Consistent film clarity and bubble integrity with minimal scrap.
• Fast, accurate changeovers and thorough documentation.
• Collaborative training and knowledge‑sharing with peers.

Proficiency and equipment

• Plastic Extrusion Experience; Blow Molding Experience.

Machines & technologies you'll use:

• Extrusion Machine.