CAM Applications Engineer — Medical Device Manufacturing

Torrey Holistics; Fort Wayne (IN); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Competitive compensation and benefits

Medical, dental, vision insurance

Paid vacation and holidays

Tuition reimbursement

401(k) with company match

Life and AD&D insurance

STD/LTD insurance

Job summary

Avalign seeks a Swiss Lathe Programmer/Applications Engineer to design, program, and optimize CNC setups for high-precision medical components. You will generate toolpaths, fixtures, and process instructions, and validate programs for stable, repeatable production in a fast-paced environment.

Responsibilities include mentoring junior staff, maintaining documentation and calibration, and driving process improvements across Swiss machining operations with Mastercam, Esprit, and SolidWorks

Qualifications

• AS Degree in Manufacturing Technology preferred or equivalent work experience.
• Minimum 5 years of experience with CAD/CAM software packages (Esprit/MasterCAM & Solidworks preferred) and CNC equipment in manufacturing.
• Experience with various inspection methods including mechanical and CMM inspection.

Responsibilities

• Document all tasks on records such as work orders and inspection sheets.
• Interpret drawings, GD&T per ASME Y14.5.
• Generate toolpaths, solid models, and drawings in CAD/CAM software.
• Set up, prove out, troubleshoot, and optimize programs for stable production.
• Develop and improve CNC machining and inspection processes.
• Troubleshoot machining processes, tooling, machine performance, and fixtures.
• Mentor programmers and machinists on advanced machining strategies.
• Ensure calibration and traceability of measuring equipment.

Skills

GD&T

CNC tooling

CNC programming

CNC machine setup

Inspection & gauge measurement

Education

AS degree in Manufacturing Technology

Tools

Esprit

Mastercam

Solidworks

Job description

Avalign produces innovative, high-performance, and cost-effective medical devices with a particular focus on high growth and ingenuity. Our team is growing quickly and proud of the fact that our custom-made devices continue to make a huge difference in the lives of medical professionals and their patients.

Our employees are actively involved in the design, engineering and manufacture of technologically advanced medical devices that ensure that we meet our customer’s quality specifications for each product we produce.

We are currently seeking a Swiss Lathe Programmer/ Applications Engineer.

The CNC Programmer/ Application Engineer creates, modifies, and verifies programs and setup sheets for their respective CNC operations. This role is essential in transforming engineering designs into precise, high-quality components through efficient programming, fixture design, and process optimization.

What You’ll Do:

• Accurately and consistently document all performed tasks on appropriate records (work orders, inspection sheets, maintenance logs, etc).
• Interpret Engineering specifications, Drawings & GD&T per ASME Y14.5.
• Generate toolpaths, solid models, and drawings in CAD/CAM software.
• Independently set up, prove out, troubleshoot, and optimize programs. Experience transitioning new programs into stable, repeatable production.
• Develop and improve advanced CNC machining and inspection processes.
• Expert troubleshooting skills involving machining processes, tooling, machine performance, workholding, chip control, dimensional variation, and process capability.
• Serves as the technical authority for Swiss machining processes. Mentors programmers, manufacturing engineers, and machinists on advanced machining strategies and best practices.
• Inspect documents for previously completed operation sign off and verify part counts before beginning any manufacturing operation.
• Perform required maintenance checks of equipment before beginning any manufacturing operation.
• Prior to use, ensure measuring equipment has been calibrated, is not beyond calibration date, and is in good working condition.
• Follow established protocol to maintain ID & traceability of product and documentation.
• Reference applicable drawings, specifications, and Manufacturing Process Instructions before beginning any manufacturing operation.
• Follow department Standard Process Instructions.
• Provide responsive support in the production of close tolerance components.
• Resolve machining related quality issues.
• Create, modify, and verify programs for all shop equipment.
• Design and program work holding fixtures for varying levels of production.
• Reduce component cycle time by optimizing programs, cutting tools, and fixturing.
• Create and maintain process documentation for legacy products.
• Research, test, and implement new cutting tools, work holding, and programming technology.
• Ensure all new CNC programs introduced comply with and support product flow through the facility.

What You’ll Need:

• AS Degree in Manufacturing Technology preferred or equivalent work experience.
• Minimum 5 years of experience working with various CAD/CAM software packages (Esprit/MasterCAM & Solidworks preferred),working with CNC equipment in a manufacturing environment.Medical device manufacturing experience is a plus.
• Experience with various inspection methods including mechanical inspection and CMM inspection.
• Strong computer skills (MS Office Suite, CAD, CAM).

What You Won’t Do:

• Feel stuck – we offer great opportunities to advance and learn
• Get bored – we make a high variety of products, so no day is the same
• Feel like a number – we’re a close-knit bunch and always have each other’s backs

Who You Are:

• A self-starter who thrives in a fast-paced environment
• A quick learner who is always ready to gain depth of knowledge in manufacturing processes
• A reliable individual who knows the importance of showing up when it counts
• Someone who accept assignments with an open, cooperative, positive and team-oriented approach
• Someone who is able to plan and execute plans across teams
• An effective communicator, both written and verbal

What You’ll Enjoy:

• Competitive compensation and benefits package
• Comprehensive medical, dental, and vision insurance
• Paid vacation and 10 observed paid holidays per year
• Employer funded Basic Life and AD&D insurance
• Employer funded STD and LTD insurance
• Tuition reimbursement
• Great 401(k) with company match
• Generous employee referral bonus program
• Working for a thriving, performance-based company that values promoting from within and career advancement
• Temperature controlled environment
• Community involvement investing and giving back to the community
• Additional free resources such as travel assistance, EAP, etc.

You should be proficient in:

• GD&T
• CNC Tooling
• CNC Programming
• CNC Machine Setup & Changeover
• Advanced Inspection & Gauge Measurement

Machines & technologies you'll use:

• CNC Swiss Lathe (Citizen, Tsugami)
• CAM Software (Mastercam, Esprit)
• CNC Mill (5+ axis VMC)
• CNC Lathe (5+ axis)