Borescope Inspector

WELLMAN DYNAMICS; Creston (IA); On-site; USD 50,000 - 80,000; Full time

Job summary

Wellman Dynamics is seeking a Borescope Inspector to verify quality on large magnesium and aluminum sand castings for aerospace and defense applications. You will inspect internal passages with borescopes, calibrate gauges, document results, and collaborate with engineering to resolve defects.

The role offers hands-on training, cross-training opportunities, and a focus on safety and quality. In this position, you will stand for long periods, lift up to 50 pounds, and maintain strict attention to

Qualifications

• Associate degree in Mechanical or Metallurgical Engineering or related field.
• Experience in foundry or industrial manufacturing preferred.
• Ability to read and interpret work instructions and traveler documents.

Responsibilities

• Operate borescope equipment to inspect internal passages and cavities for defects.
• Use tools to clean passages, remove debris and identify problem areas.
• Calibrate and maintain precision gauges and testing equipment.
• Document inspection results and communicate findings to supervisors and engineering.
• Follow written work instructions and quality specifications for each casting type.
• Maintain a clean, organized workstation and ensure tools are calibrated.
• Identify quality issues and participate in continuous improvement discussions.
• Work safely with PPE and report hazards; cross-train as needed.

Skills

Attention to detail

Reading instructions

Effective communication

Teamwork

Physical stamina

Education

Associate degree in Mechanical or Metallurgical Eng

Tools

SolidWorks

Casting simulation

Micrometers

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Company Overview

Wellman Dynamics is a leading magnesium and aluminum sand casting foundry specializing in large, dimensionally complex components for aerospace and defense applications, including rotary-wing, aeroengine, and munitions platforms. The company is a portfolio company of J.F. Lehman & Company, a leading aerospace and defense focused private equity firm, and is investing in the expansion of its Engineering function to strengthen technical depth, tighten process control, and prepare the business for automation and advanced manufacturing investments.

Position Summary

At Wellman Dynamics, the Borescope Inspector plays a vital role in ensuring that every casting meets mission-critical quality standards. Your precision, attention to detail, and dedication to excellence directly support the defense equipment and systems that protect our nation.

The Borescope Inspector uses specialized optical equipment and tools to inspect internal passages and cavities of metal castings. This hands-on role requires precision, steady focus, and problem-solving skills to identify defects, ensure components meet specifications, and maintain the high quality standards expected by our defense industry customers. You will work as part of a quality-focused team and have opportunities for skill advancement and cross-training across the manufacturing facility.

Key Responsibilities

• Operate borescope equipment to examine internal passages and cavities for defects or blockages
• Use specialized tools to clean and clear internal passages, removing debris and identifying problem areas
• Operate, calibrate, and maintain precision gauges and testing equipment
• Document inspection results accurately and communicate findings to supervisors and engineering
• Follow written work instructions and quality specifications for each casting type
• Maintain a clean, organized workstation and ensure all tools are properly calibrated and available
• Identify and elevate quality issues; participate in continuous improvement discussions
• Work safely by following all safety protocols, wearing required PPE, and reporting hazards
• Cross-train within the inspection classification to support operational flexibility

Required Qualifications & Experience

• Associate degree in Mechanical Engineering, Metallurgical Engineering, or related field (minimum 2 years relevant experience may substitute)
• Previous experience in foundry or industrial manufacturing environment; experience with sand casting, process improvement, and cross-functional project work preferred
• Understanding of metallurgy, sand casting, aluminum/magnesium alloys, SolidWorks or casting simulation software
• ISO Quality Standards knowledge preferred; continuous learning culture
• Ability to read and follow written work instructions, traveler documents, and customer requirements.
• Ability to inspect finished and in-process castings and identify defects or nonconformances.
• Ability to use inspection tools such as hand gauges, micrometers, ultrasonic testers, and borescopes.
• Strong attention to detail when verifying castings, numbers, documentation, and inspection results.
• Ability to communicate effectively, work independently, and collaborate with multiple departments.
• Ability to perform repetitive tasks, stand for six to eight hours, lift up to 50 pounds, and push or pull up to 80 pounds of force.
• Ability to obtain required inspection qualifications and complete the certification competency test.

Preferred Qualifications

• Experience with sand casting, aluminum or magnesium alloys, or other foundry processes.
• Experience inspecting castings or identifying common casting defects.
• Familiarity with quality procedures, inspection documentation, nonconformance reporting, and calibration requirements.
• Experience using micrometers, ultrasonic testing equipment, borescopes, or other precision inspection tools.
• Familiarity with ISO quality standards or other quality-management systems.
• Previous experience working in a unionized manufacturing or foundry environment.
• Demonstrated willingness to learn new inspection methods, cross-train, and obtain additional qualifications.

Success Factors

• Accurate and consistent inspection of finished and in-process castings in accordance with written instructions and customer requirements.
• Timely identification, documentation, and communication of defects and nonconformances.
• Reliable verification of casting identification, serial numbers, traveler information, and related documentation.
• Proper use, calibration verification, and care of inspection equipment.
• Complete and accurate QDIR cards, inspection records, and supporting documentation.
• Successful completion and maintenance of required inspection certification and stamp qualifications.
• Effective communication with Production, Quality, supervisors, management, and other departments.
• Consistent adherence to safety, quality, work-instruction, and documentation requirements.
• Demonstrated reliability, attention to detail, teamwork, problem-solving, and willingness to learn.