Avionics Manufacturing Engineer, Electrical Integration

Castelion; Torrance (CA); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Benefits package

Job summary

Castelion is seeking an Avionics Manufacturing Engineer, Electrical Integration, to support development and production of avionics for long-range hypersonic strike vehicles. The role focuses on integrating PCBAs and electrical components into mechanical housings, writing work instructions, and establishing process controls.

Travel up to 25% is required. The position requires a Bachelors in electrical/mechanical/manufacturing/aerospace engineering and 3+ years of related experience, with hands-on

Qualifications

• Bachelor's degree in electrical, mechanical, manufacturing, aerospace engineering, or a related technical field
• 3+ years of experience in avionics, electronics, electrical integration, electro-mechanical assembly, or high-reliability manufacturing
• Hands-on experience integrating PCBAs or electrical components into mechanical assemblies
• Experience developing manufacturing processes, work instructions, inspection criteria, or process controls
• Ability to read electrical schematics, PCBA drawings, mechanical drawings, and manufacturing documentation
• Strong hands-on troubleshooting, communication, and technical problem-solving skills
• Willingness to work extended hours and/or weekends as needed
• Travel up to 25% of the time

Responsibilities

• Develop and improve manufacturing processes for integrating PCBAs and electrical components into mechanical housings and higher-level avionics assemblies
• Write clear work instructions, visual aids, assembly procedures, and inspection criteria for avionics hardware
• Establish process controls for installation of PCBAs and related components
• Define and validate critical assembly parameters including torque, sequence, and cleanliness
• Partner with Design, Test, and Manufacturing Engineering to develop tooling, fixtures, and test equipment
• Review electrical schematics and drawings to determine manufacturing requirements
• Provide manufacturability feedback on assembly sequence, access, grounding, and tolerances
• Troubleshoot electrical and electro-mechanical issues and support root-cause investigations
• Support technicians during development and production builds and train on new processes
• Assist in transitioning avionics hardware from development to controlled production
• Collaborate with Design, Test, Quality, Planning, Supply Chain, and Production teams
• Improve first-pass yield, assembly time, and production flow

Skills

Avionics experience

Electrical integration

Electro-mechanical assembly

Troubleshooting

Reading schematics

Education

Bachelor's degree in electrical, mechanical, manufacturing, or aerospace engineering

Tools

IPC Standards

GD&T

Manufacturing tooling

Inspection equipment

Job description

Why Castelion, Why Now

Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability.

Why Castelion, Why Now

Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability.

This is a rare opportunity to join at an early stage, where you'll have significant ownership, collaborate with exceptional teammates, and make a direct, measurable impact on our mission and the future of the company - regardless of your function.

Avionics Manufacturing Engineer, Electrical Integration

Castelion is looking for an Avionics Manufacturing Engineer, Electrical Integration, reporting to the Lead Manufacturing Engineer of Avionics, to support the development and production of systems required for long-range hypersonic strike vehicles. This full-time position may be located at either our Allen, Texas, or Torrance, California facility.

As an Avionics Manufacturing Engineer focused on Electrical Integration, you will develop and improve the manufacturing processes used to integrate complex printed circuit board assemblies, electrical components, and interconnects into mechanical housings and higher-level avionics assemblies.

This role requires an understanding of electrical hardware, mechanical assembly, and manufacturing process control. You will write the work instructions and establish the process controls required to ensure avionics assemblies are built safely, correctly, and repeatably. You will also partner with other engineering teams to support the development of tooling, automation, inspection methods, and production testing.

The ideal candidate is comfortable working directly with flight hardware and can translate electrical, mechanical, thermal, and environmental requirements into practical manufacturing processes.

Responsibilities

• Develop and improve manufacturing processes for integrating PCBAs and electrical components into mechanical housings and higher-level avionics assemblies
• Write clear work instructions, visual aids, assembly procedures, and inspection criteria for avionics hardware
• Establish process controls for the installation of PCBAs, thermal interface materials, gaskets, fasteners, connectors, grounding features, and electrical interconnects
• Define and validate critical assembly parameters, including material placement, surface preparation, fastener torque, tightening sequence, compression, alignment, and cleanliness
• Partner with Design, Test, and Manufacturing Engineering to support the development of tooling, fixtures, automation, inspection methods, and production test equipment
• Review electrical schematics, PCBA drawings, mechanical drawings, bills of material, and assembly documentation to determine manufacturing requirements
• Provide manufacturability feedback related to assembly sequence, component access, connector routing, grounding, thermal management, tolerance stack-up, tooling access, and test access
• Troubleshoot electrical and electro-mechanical assembly issues and support root-cause investigations and corrective actions
• Support technicians during development and production builds and provide training on new or improved manufacturing processes
• Support the transition of avionics hardware from development builds into controlled, repeatable production
• Partner with Design Engineering, Test Engineering, Quality, Planning, Supply Chain, and Production to resolve manufacturing issues
• Improve first-pass yield, assembly time, workmanship, production flow, and process repeatability
  
  

Basic Qualifications

• Bachelor's degree in electrical, mechanical, manufacturing, aerospace engineering, or a related technical field
• 3+ years of experience in avionics, electronics, electrical integration, electro-mechanical assembly, or high-reliability manufacturing
• Hands-on experience integrating PCBAs or electrical components into mechanical assemblies
• Experience developing manufacturing processes, work instructions, inspection criteria, or process controls
• Ability to read electrical schematics, PCBA drawings, mechanical drawings, and manufacturing documentation
• Strong hands-on troubleshooting, communication, and technical problem-solving skills
• Must be willing to work extended hours and/or weekends as needed
• Must be able to travel up to 25% of the time
  
  

Preferred Skills And Experience

• Experience manufacturing or integrating flight avionics, defense electronics, automotive electronics, or other high-reliability hardware
• Experience with thermal interface materials, gap fillers, thermal pads, adhesives, gaskets, environmental seals, fasteners, and grounding features
• Experience supporting the development of manufacturing tooling, fixtures, automation, or production test equipment
• Experience with process validation and manufacturing acceptance criteria
• Familiarity with GD&T, tolerance stack-ups, mechanical fits, fastener torque, and electro[1]mechanical assembly processes
• Experience with electrical continuity, grounding, hipot, insulation resistance, or functional testing
• Working knowledge of IPC-A-610, IPC/WHMA-A-620, or similar workmanship standards
• Experience supporting both development and production hardware in a fast-paced aerospace or defense environment
  
  

Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.

Other Duties

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Additional Eligibility Requirements

This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply.

Affirmative Action/EEO Statement

Castelion is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law.

Castelion is committed to providing reasonable accommodations to qualified individuals with disabilities throughout the application and hiring process. If you require a reasonable accommodation to complete an application, participate in the interview process, or otherwise participate in the hiring process, please contact [e-mail]. Requests for accommodation will be considered on an individual basis and handled in accordance with applicable law.

Castelion is committed to fostering a workplace where employment decisions are based on qualifications, business needs, and the ability to perform the essential functions of the role, with or without reasonable accommodation.

EAR/ITAR Requirements

This position requires access to export-controlled information, and as such, employment (or hiring of a contractor) is contingent upon the candidate’s ability to access all applicable export-controlled information without additional export licensing being required by the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls.