Automation /Tooling Engineer Intern

PCI Pharma Services; Rockford (IL); On-site; USD 25,000 - 33,000; Full time

Job summary

PCI Pharma Services in Rockford, IL is seeking a motivated Engineering Intern to support tooling design, equipment maintenance, and process improvement within a cGMP pharmaceutical environment.

You will work with tool and die makers, engineers and manufacturing teams, gaining hands-on experience in CAD, drawings, documentation, and problem solving while contributing to production efficiency and quality standards.

Qualifications

• College-level mathematical skills required.
• Advanced computer skills and ability to perform complex tasks.
• Proficiency in written and spoken English at a professional level.
• Strong analytical reasoning and problem-solving abilities.
• Candidate pursuing a Bachelor’s or Master’s in Mechanical/Manufacturing Engineering.

Responsibilities

• Assist with tooling design, fixtures, and manufacturing aids.
• Review drawings, blueprints, and technical specifications.
• Assist with creating and updating CAD drawings.
• Support tooling maintenance and troubleshooting.
• Participate in Lean manufacturing and continuous improvement initiatives.
• Assist with ensuring cGMP compliance and proper documentation.

Skills

College Level Mathematical Skills

Advanced Computer Skills

Full Professional Proficiency

Very High Reasoning

High Standard of Report Writing

Education

Bachelor’s or Master’s Degree in Mechanical/Manufacturing Engineering

Tools

CAD software

Job description

Rockford, IL, USA

Full time

JR120470

Life changing therapies. Global impact. Bridge to thousands of biopharma companies and their patients.

We are PCI.

Our investment is in People who make an impact, drive progress and create a better tomorrow. Our strategy includes building teams across our global network to pioneer and shape the future of PCI.

The hiring rate for this position is $20.00/hour plus eligibility for an annual performance bonus. Final offer amounts are determined by multiple factors including but not limited to specific and relevant experience, education, credentials, geography, and subject matter expertise. PCI offers full-time employees a competitive benefits package that includes paid time off, health insurance coverage (including dental and vision), flexible spending account . .

The Engineering Intern will support the Engineering departments in maintaining, improving, and developing tooling, fixtures, equipment, and manufacturing support systems within a pharmaceutical manufacturing environment. This internship provides hands-on experience with tooling design, equipment maintenance, fabrication, troubleshooting, and continuous improvement. The intern will work alongside experienced tool and die makers, engineers, maintenance personnel, and manufacturing teams to support production efficiency, equipment reliability, and quality standards. The position will also provide exposure to the importance of cGMP requirements, documentation, and safety practices within a regulated pharmaceutical manufacturing environment.

Essential Duties and Responsibilities:

Tooling Design & Development

• Assist with designing and modifying tooling, fixtures, and manufacturing aids.

• Support the development of tooling solutions to improve manufacturing processes.

• Review engineering drawings, blueprints, and technical specifications.

• Assist with creating and updating CAD drawings.

• Help identify opportunities to improve existing tooling designs.

Equipment Maintenance & Troubleshooting

• Assist with troubleshooting tooling and equipment issues.

• Support preventative maintenance activities.

• Help identify recurring tooling issues and recommend improvements.

• Assist with equipment setup, adjustments, and modifications.

• Work with technicians to improve tooling reliability and performance.

Manufacturing Process Improvement

• Identify opportunities to improve production efficiency through tooling enhancements.

• Support projects that reduce downtime, scrap, and rework.

• Assist with evaluating tooling performance and lifecycle.

• Participate in Lean Manufacturing and continuous improvement initiatives.

• Help develop standardized tooling practices.

Documentation & Compliance

• Assist with maintaining tooling specifications and engineering documentation.

• Update tooling drawings, maintenance records, and equipment logs.

• Gain exposure to cGMP requirements and FDA-regulated manufacturing standards.

• Understand change control procedures and documentation expectations.

• Support documentation related to equipment qualification and validation when applicable.

Cross-Functional Collaboration

• Partner with Tooling, Engineering, Maintenance, Quality, and Manufacturing teams.

• Participate in project meetings and troubleshooting discussions.

• Assist with communicating tooling concerns and improvement recommendations.

• Support new equipment and tooling implementation projects.

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Special Demands:

• Stationary Position: From 1/4 to 1/2 of the day.

• Move, Traverse: From 1/2 to 3/4 of the day.

• Operate, activate, use, prepare, inspect, or place: From 1/4 to 1/2 of the day.

• Install, place, adjust, apply, measure, use, or signal: From 1/4 to 1/2 of the day.

• Ascend/Descend or Work Atop: Up to 1/4 of the day.

• Position self (to) or Move (about or to): From 1/4 to 1/2 of the day.

• Communicate or exchange information: 3/4 of the day and up.

• Detect, distinguish, or determine: 3/4 of the day and up.

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Work Environment:

The following are some environmental conditions that one may be exposed to on a daily basis and for various lengths of time.

Work is primarily performed at a desk and/or in an office environment. for 1/4 to 1/2 of the day.

Work near moving mechanical parts for 1/4 to 1/2 of the day.

Work in high, precarious places for up to 1/4 of the day.

Fumes or airborne particles for 1/2 to 3/4 of the day.

Toxic or caustic chemicals for 1/4 to 1/2 of the day.

Work is performed in areas with moderate risk or discomfort that may require special safety precautions, such as wearing protective clothing or gear for 1/4 to 1/2 of the day.

The noise level in the work environment is typically, moderate.

Qualifications:

Required:

• College Level Mathematical Skills

• Advanced Computer Skills: Ability to perform the most complex computer tasks and operate various computer programs.

• Full Professional Proficiency: Ability to speak, read, and write fluently and accurately on all levels pertinent to professional needs.

• Very High Reasoning: Ability to define problems, collect data, establish facts, and draw valid conclusions. Be able to interpret an extensive variety of technical instructions in math or diagram form and deal with several abstract/concrete variables.

• High Standard of Report Writing

• Working towards a Bachelor’s or Master’s Degree in Mechanical Engineering, Manufacturing Engineering

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Preferred:

Ability to identify and resolve problems in a timely manner. Ability to effectively present information to various people as the job requires. Ability to demonstrate attention to detail. - Ability to work independently and/or as part of a team.

Equal Employment Opportunity (EEO) Statement:

PCI Pharma Services is an Equal Opportunity/Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.

At PCI, Equity and Inclusion are at the core of our company’s purpose: Together, delivering life-changing therapies. We are committed to cultivating an inclusive workplace by holding ourselves accountable to the highest standards of understanding, fairness, respect, and equal opportunity – at every level. We envision a PCI community where everyone can belong and grow, and we strive to bring this vision to reality by continuously and intentionally assessing our people practices, policies and programs, marketing approach, and workplace culture.

Join us and be part of building the bridge between life changing therapies and patients. Let's talk future (https://pci.com/)

PCI Pharma Services is an Equal Opportunity/Vet/Disabled