Duration: 12+ Months
Role Overview
Our client is seeking an experienced Mechanical Automation Engineer to lead the design and deployment of industrial machinery and automation systems in a GMP-regulated environment. This role spans the full lifecycle—from concept development through commercial-scale deployment—and requires deep expertise in mechanical design, automation, robotics, and single-use systems.
The engineer will work cross-functionally with controls, R&D, Manufacturing, and external vendors to deliver robust, scalable, and compliant automation solutions. This is a hands‑on role that supports rapid development, validation, scale‑up, and continuous improvement initiatives.
Key Responsibilities
- Lead development of industrial machinery and automation systems from concept through commercial deployment.
- Evaluate, select, and implement new equipment, technologies, and system modifications to support scale‑up.
- Perform mechanical design and integration of automation systems, including:
- Single‑use systems and cartridges
- Cam‑followers and indexing mechanisms
- Peristaltic pumps, pinch valves, solenoid valves, MFCs
- Process Analytical Technologies (PAT)
- Conduct detailed mechanical analyses, including:
- Kinematic and dynamic analysis
- Stress and tolerance stack‑up analysis
- Cycle time and utilization calculations
- Design equipment in compliance with aseptic, GMP, cleaning, and sterilization requirements.
- Collaborate closely with controls engineers on integrated electro‑mechanical designs.
- Manage vendors through design reviews, FATs, and SATs.
- Support validation, deviation management, CAPA, and change control activities.
- Develop scale‑up strategies from concept to commercial manufacturing.
- Provide technical support to R&D and Manufacturing teams to ensure effective technology transfer.
- Drive continuous improvement and equipment optimization initiatives.
- Create and maintain equipment documentation, including:
- Mechanical drawings and layouts
- Parts lists and assembly drawings
- Generate drawings per ASME Y14.5M (GD&T) and apply relevant ANSI and ISO standards.
- Statistically characterize equipment performance to ensure repeatability and robustness.
- Provide hands‑on troubleshooting support during development and manufacturing.
- Execute project responsibilities on time and within budget, proactively communicating risks and delays.
- Ensure compliance with all corporate, quality, and regulatory requirements.
Required Qualifications
- BS or MS in Engineering or a related technical discipline.
- 5+ years of experience in automation development within a pharmaceutical, biotech, or other cGxP-regulated environment.
- Strong experience with:
- Robotics and automated machinery
- Custom mechanical components and mechanisms
- Experience with cell and gene therapy manufacturing is highly desirable.
- Proficiency with 3D CAD software, preferably SolidWorks.
- Working knowledge of cGxP principles, with familiarity in ISO 13485, ISO 14971, and 21 CFR 820 considered a plus.
- Strong understanding of statistical methods applied to equipment performance.
- Proven ability to troubleshoot industrial automation systems.
- Excellent technical writing, presentation, and communication skills.
- Ability to work independently, manage multiple projects, and operate with a strong sense of urgency.
- Demonstrated collaboration, interpersonal, and stakeholder management skills.