Automation Engineer

Germer International; Ramsey (NJ); On-site; USD 80,000 - 120,000; Full time

Job summary

Germer International is seeking a control systems engineer to develop and commission PLC and SCADA applications, plus design documentation and testing. The role requires recent experience with Allen Bradley RSLogix and Wonderware/GE iFix, plus travel to customer sites for commissioning and training.

You will read and develop control system designs, validate schematics and P&ID drawings, and support CAD with design reviews.

Qualifications

• Minimum of a four-year degree in engineering, computer science, or engineering technology.
• Minimum of three years of experience in control system design and programming.
• Must possess a valid driver’s license.
• Confined space entry training is required for potential entry into confined spaces within supplied equipment.

Responsibilities

• Develop and customize PLC application code using Rockwell RSLogix software for ControlLogix, CompactLogix, and PLC-5 series controllers/PLCs.
• Develop and customize SCADA application code using WonderWare and/or GE iFix SCADA software.
• Develop and configure PC based relational databases, SQL data transfer, and database reporting tools.
• Set up, configure, and test computers with various hardware and software features that are included in company's control system design.
• Integrate thin client and virtualization technology/hardware.
• Review and approve control system design drawings. This includes diagrams/drawings (P&ID, control system schematics, panel layout drawings and interconnect drawings). Provide technical support to the CAD group when appropriate.
• Develop control system design specifications. This includes Functional Specifications, User’s Manual, Sequence of Operations, Detailed Design Specifications, etc.
• Develop proficiency in the understanding and application of Process Automation departmental standards (software, hardware, documentation, etc.). These standards are to be followed in development of company control systems.
• Develop and execute software test protocols.
• Develop and customize simulation code for use during software testing.
• Specify and purchase control system hardware and instrumentation.
• Work as an integral member of a project team.
• Interface with the company equipment manufacturing companies and internal departments to obtain a complete understanding of the company equipment and control system scope of supply, project schedule, customer specifications, and project budget.
• Develop the control system in accordance with the project schedule and budget.
• Effectively communicate project delays, scope changes, customer relationship issues, technical deficiencies, etc. to the company project team and to company management.
• Provide commissioning services, customer training, validation support, warrantee support, and service support for company equipment and control systems.

Skills

PLC programming

SCADA development

Troubleshooting

Client relationship

Multi-tasking

Training & support

Validation support

Education

Bachelor's degree in engineering, computer science, or engineering technology

Job description

ESSENTIAL JOB FUNCTION

• The ability to develop (not modify), test, and commission Allen Bradley PLC (ControlLogix and/or PLC-5) control system applications using RSLogix. Recent experience is a must. Higher level skills that are required include analog data handling, data exchanges, recipe handling, etc.


• The ability to develop (not modify), test, and commission SCADA (Wonderware and/or GE iFix) control system applications. Recent experience is a must. Higher level skills that are required include scripting, security configuration, recipe configuration, database interfacing, report configuration, etc.


• Overnight travel (approx. 10%) to customer sites to perform commissioning, customer training, validation support, warrantee support, and service support for equipment and control systems.


• The ability to specify, purchase, and troubleshoot control system hardware and instrumentation. This would include field mounted and panel mounted instruments.


• The ability to read, understand, and develop control system design documents. This would include Functional Specifications, User’s Manual, and engineering reports.


• The ability to review and approve control system design drawings for accuracy and conformance to standards. This would include P&ID, control system schematics, panel layout drawings and interconnect drawings.


• Must be aware of cGMP’s procedures and practices and the implication on control system development and modifications.


• Ability to set up, configure, and test computers with various hardware and software features that are included in control system design.


• Must have good troubleshooting skills.


• Must be able to build customer relationships and be committed to providing our customers with the best service in the industry.


• Must be proficient at handling multiple assignments.


• Prior experience in validation is desirable.

GENERAL INFORMATION

• Minimum of a four-year degree in engineering, computer science, or engineering technology.


• Minimum of three years of experience in control system design and programming.


• Must possess a valid driver’s license.


• Confined space entry training is required for potential entry into confined spaces within supplied equipment.

JOB RESPONSIBILITIES INCLUDE BUT ARE NOT LIMITED TO:

• Develop and customize PLC application code using Rockwell RSLogix software for ControlLogix, CompactLogix, and PLC-5 series controllers/PLCs.


• Develop and customize SCADA application code using WonderWare and/or GE iFix SCADA software.


• Develop and configure PC based relational databases, SQL data transfer, and database reporting tools.


• Set up, configure, and test computers with various hardware and software features that are included in company's control system design.


• Integrate thin client and virtualization technology/hardware.


• Review and approve control system design drawings. This includes diagrams/drawings (P&ID, control system schematics, panel layout drawings and interconnect drawings). Provide technical support to the CAD group when appropriate.


• Develop control system design specifications. This includes Functional Specifications, User’s Manual, Sequence of Operations, Detailed Design Specifications, etc.


• Develop proficiency in the understanding and application of Process Automation departmental standards (software, hardware, documentation, etc.). These standards are to be followed in development of company control systems.


• Develop and execute software test protocols.


• Develop and customize simulation code for use during software testing.


• Specify and purchase control system hardware and instrumentation.


• Work as an integral member of a project team.


• Interface with the company equipment manufacturing companies and internal departments to obtain a complete understanding of the company equipment and control system scope of supply, project schedule, customer specifications, and project budget.


• Develop the control system in accordance with the project schedule and budget.


• Effectively communicate project delays, scope changes, customer relationship issues, technical deficiencies, etc. to the company project team and to company management.


• Provide commissioning services, customer training, validation support, warrantee support, and service support for company equipment and control systems.


• Prepare documents of field visits in a timely and professional manner. This will include commissioning reports, field service reports, daily labor logs, invoices, and expense reports.


• Remain current with emerging industry standards and products. Keep abreast of latest trends in software, instrumentation, and control system hardware.


• Develop, maintain, and enhance positive interpersonal relationships with staff members of the company Group worldwide.


• Ensure company and RDG customers receive high quality automation solutions and support.


• Provide support to company's Sales Department. This support will include pre-sales support and visits, supplying technical information, reviewing bid specifications, and/or preparing quotations and pricing information.


• Inspect, test, and release company control panels that are manufactured by outside vendors.


• Provide emergency support to our customers who are experiencing problems with their company equipment and/or control systems.


• Develop an understanding of the typical operation of company process equipment.


• Perform other duties as assigned by management.