AUTOMATION AND QUALITY MANAGER

Align Production Systems; Decatur (IL); On-site; USD 149,000 - 182,000; Full time

Job summary

Align Production Systems is seeking an Automation and Quality Manager to lead a team of Automation Controls Engineers in Decatur, IL, with travel to St. Louis and customer sites.

This hands‑on leadership role focuses on owning design release standards, build quality, and field acceptance, ensuring products meet standards the first time, every time. The role requires strong PLC programming, system integration, and experience setting quality processes across design and manufacturing.

Qualifications

• 5+ years in controls or automation engineering, with 2+ years in a leadership role.
• 5+ years setting engineering quality or process standards across design and manufacturing.
• Bachelor's degree in Electrical, Controls, or Mechanical Engineering.
• Strong PLC programming experience (structured text, ladder logic).
• Hands-on in design review, release control, functional testing, and FAT.
• On-site in Decatur, IL with travel to St. Louis, MO and customer sites.

Responsibilities

• Lead, mentor, and develop Automation Controls Engineers to meet milestones.
• Own programming and system logic creation for AGV fleets; troubleshoot deployments.
• Oversee the design, development, and implementation of control systems from concept through delivery.
• Work with AGV partners to integrate advanced technologies.
• Interface with customers to expand understanding and deployment readiness.
• Set full FAT procedures and lead customer acceptance tests.

Skills

Leadership

Quality process development

Project management

Communication

On-site coordination

Education

Bachelor's degree in Electrical Engineering / Controls Engineering / Mechanical Engineering

Tools

AutoCAD Electrical

SolidWorks

ERP systems

CANbus / Ethernet

AGV systems knowledge

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

AUTOMATION AND QUALITY MANAGER

400 FINANCE AND ADMI FULL TIME Decatur, IL, US

5 days ago Requisition ID: 1051

Salary: $165,000.00 Annually

POSITION OVERVIEW

The Automation Controls & Quality Manager is a combined technical and quality leadership role responsible for directing a team of Automation Controls Engineers while setting and enforcing engineering technical and quality standards across the organization. This role bridges hands‑on automation and controls engineering leadership with ownership of design release standards, build quality, and field acceptance — ensuring that what we design, build, and deliver performs to standard the first time, every time.

This position is based on‑site in Decatur, IL, with regular travel to our St. Louis, MO office and periodic travel to customer sites for installations and factory acceptance testing.

MUST‑HAVES

If you don't meet every item below, this isn't the right role for you.

• 5+ years of experience in controls or automation engineering, with at least 2 years in a leadership or management role.
• 5+ years experience setting quality or engineering process standards across design and manufacturing.
• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, or closely related engineering discipline.
• Strong expertise in PLC programming (structured text, ladder logic), system integration, and AutoCAD Electrical.
• Hands‑on experience with design review, release and change control, functional testing, and factory acceptance testing.
• Based on‑site in Decatur, IL; travel to our St. Louis, MO office and to customer sites as needed.

KEY RESPONSIBILITIES

Lead the Automation Controls Team

• Lead, mentor, and develop a team of Automation Controls Engineers, ensuring project milestones are met and collaboration thrives.
• Lead hands‑on ownership of programming, system logic creation for AGV fleets, and troubleshooting to ensure successful deployment.
• Oversee the design, development, and implementation of control systems from concept through customer delivery — on time and within budget.
• Work directly with AGV partners to integrate advanced technologies.
• Interface with customers to expand their understanding of automation systems and prepare their teams for deployment.

Own Engineering Quality — Design Through Delivery

• Define and enforce design release standards, review checklists, and release criteria within the stage‑gate process.
• Review and challenge engineers' work on technical merit, scope, manufacturability, assembly, serviceability, and safety — and redirect when needed.
• Hold an engineering release or shipment that does not meet standard; elevate disputes to the Director of Operations with a recommendation.
• Own root cause and corrective action on every field issue; trace warranty cost back to its source.

Set and Enforce Build Standards

• Define build standards and inspection gates at fabrication, machining, paint, assembly, and final test.
• Own the last five percent: functional testing, labeling, correct hardware and torque, and presentation‑grade finish.
• Build a machine‑builder mentality across both sites, with engineers spending real time on the plant floor.

Lead Factory Acceptance Testing

• Set full functional pretest standards for every machine — including controls, automation, and safety systems — before shipment.
• Define FAT procedures and documentation; lead customer acceptance tests alongside program management.
• Ensure what is tested in Decatur is what the customer sees on their floor.
• Champion design reuse, standard components, templates, and configurable platforms to reduce rework and accelerate delivery.
• Introduce design automation and checking tools that catch errors before release.
• Run post‑project reviews on significant programs so lessons learned become standards.
• Trace design‑related rework and change orders to root cause and close the loop with engineering teams.
• Working directly with Sales, Application and Estimating, as needed.
• Working directly with CPT (Core Products Team) on automation design support.

QUALIFICATIONS

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, or a closely related field.
• 5+ years of controls or automation engineering experience; 2+ years in a leadership or management role.
• 5+ years setting and enforcing engineering quality or process standards across design and manufacturing.
• Expertise in PLC programming (structured text, ladder logic), AutoCAD Electrical, and system integration.
• Hands‑on experience with design review, change control, functional testing, and factory acceptance testing.
• Experience with 3D CAD (SolidWorks preferred), PDM, and ERP systems.
• Familiarity with Kollmorgen systems, CANbus, and Ethernet communications is a plus.