Asst. Manager Welding Processes

Endress+Hauser Group; Indiana (PA); On-site; USD 90,000 - 120,000; Full time

Job summary

Endress+Hauser Group is seeking an Asst. Manager for Welding Processes in Indiana, PA. You will lead welding engineering activities ensuring quality and productivity while complying with international standards. The ideal candidate should have a minimum of 15 years in the field, a Bachelor's in Mechanical or Metallurgical Engineering, and strong leadership skills.

In this role, you will develop welding procedures, conduct audits, and provide technical support for issues in production welding, contributing to improvements and internal competencies.

Qualifications

• Minimum 15 years of experience in welding engineering in manufacturing.
• Strong knowledge of welding processes like GTAW, GMAW, Laser, Orbital, Robotic.
• Expertise in standards like ISO 3834 and ASME Section IX.

Responsibilities

• Lead welding engineering activities and ensure compliance with international standards.
• Develop and maintain welding procedures and specifications.
• Provide technical support for production welding issues.

Skills

Welding engineering

Analytical skills

Leadership

Knowledge of welding processes

Cross-functional coordination

Education

Bachelor’s Degree in Mechanical or Metallurgical Engineering

International Welding Engineer (IWE), IWT, or IWS certification

Tools

SAP

Job description

Job Title

Asst. Manager Welding Processes

Department

Technology

Location

Waluj, Chh. Sambhajinagar

Reporting To

Industrial Engineering

Company Overview

At Endress+Hauser, progress happens by working together. As the global leader in measurement instrumentation, our ~17,000 employees shape the future in process automation. We develop and realize new technology, collaborate to build instrumentation, and strengthen relationships with global industries.

Purpose of the Position

Lead and manage welding engineering activities ensuring compliance with international standards (ISO 3834, PED, ASME) and drive quality, productivity, and process optimization in welding operations across Flow India.

Key Responsibilities

• Develop, qualify, and maintain WPS, PQR, and WPQ; define welding parameters, joint designs, and welding sequences for critical components; optimize welding processes (GTAW, GMAW, Laser, Orbital, Robotic) for quality and efficiency; conduct welding trials for new products, materials, and thickness ranges.
• Ensure compliance with ISO 3834, PED Module H, ASME Section IX, and relevant ISO/EN standards; conduct welding audits and process assessments; define and implement inspection and testing requirements, including NDT (VT, PT, RT, UT); monitor welding KPIs such as rejection rates, repair rates, and process capability.
• Act as Responsible Welding Coordinator per ISO 3834, ensuring documentation, traceability, and control of welding activities; review and approve welding documentation including WPS, weld maps, and repair procedures; support internal and external audits and certification processes.
• Provide technical support for production welding issues; perform root cause analysis of defects and implement corrective actions; support automation initiatives including robotic welding systems; ensure effective utilization of welding consumables and cost control.
• Evaluate and approve suppliers for welding capability and compliance; review supplier welding procedures and welder qualifications; drive supplier development initiatives for welding quality improvement.
• Train welders, inspectors, and engineers on welding processes and quality requirements; ensure periodic qualification and certification of welding personnel; develop internal competencies aligned with ISO and PED requirements.
• Collaborate with Design, Quality, Production, Purchase, and Industrial Engineering teams; support new product development with weldability assessment and cost optimization; contribute to TPM, Kaizen, and continuous improvement initiatives.

Educational Qualifications

• Bachelor’s Degree in Mechanical or Metallurgical Engineering; Master’s in Welding or Materials Engineering preferred.
• International Welding Engineer (IWE), IWT, or IWS certification preferred.

Experience & Technical Competencies

• Minimum 15 years of experience in welding engineering in manufacturing industry.
• Experience in pressure equipment, process industry, or similar environment preferred.
• Strong knowledge of welding processes: GTAW, GMAW, Laser, Orbital, Robotic.
• Expertise in standards: ISO 3834, ISO 15614, ISO 9606, PED, ASME Section IX.
• Knowledge of metallurgy, weld defects, and inspection techniques.
• Understanding of welding automation and digital systems.

Behavioral Competencies

• Strong analytical and problem‑solving skills.
• Leadership and team management capability.
• Effective communication and cross‑functional coordination.
• Continuous improvement mindset.

Key Performance Indicators (KPIs)

• Reduction in weld rejection and repair rates.
• Compliance to ISO 3834 and PED audits.
• Improvement in welding productivity and efficiency.
• Supplier welding quality performance.
• Implementation of cost‑saving and automation initiatives.

Authority / Decision Making

• Approval of welding procedures and qualifications.
• Technical decisions related to welding processes and quality.
• Recommendation of suppliers for welding capability.

Interfaces

• Internal: Production, Quality, Design, Purchase, Industrial Engineering.
• External: Suppliers, Certification Bodies, Auditors.

Additional Requirements

• Knowledge of SAP and documentation systems preferred.
• Willingness to travel for supplier development and audits.