Associate Director, Commissioning and Start-Up Engineering (HAZOP)

Allergan; Chicago, Northern (IL, KY); Hybrid; USD 180,000 - 240,000; Full time

Job summary

AbbVie is seeking an Associate Director of Commissioning and Plant Start-Up to provide operational leadership for commissioning, qualification, and start-up activities across new manufacturing sites and expansions. You will ensure assets are delivered safely, compliantly, and on schedule for GMP readiness.

You will lead cross-functional teams and external partners, manage risks and budgets, and drive performance transitions from project execution to steady-state operations while upholding

Qualifications

• Bachelor’s degree in Engineering or related technical discipline required; advanced degree preferred.
• Broad experience in commissioning, qualification, start-up, validation, or operational readiness.
• Strong leadership and communication skills with ability to drive execution in a matrixed organization.

Responsibilities

• Provide leadership for commissioning, qualification, and start-up activities across facilities, utilities, equipment, and supporting systems.
• Develop program strategy and lead detailed execution of Hazard and Operability (HAZOP) Studies for capital programs.
• Develop, align, and execute commissioning and start-up strategies, plans, schedules, protocols, and turnover packages.
• Ensure readiness of systems for GMP operations in compliance with regulatory, quality, safety, and company standards.
• Partner cross-functionally with engineering, validation, manufacturing, quality, EHS, automation, project management, and third-party contractors.
• Manage risks, dependencies, timelines, budgets, and issue resolution through the project lifecycle.
• Lead site walkdowns and ensure accuracy of P&ID and equipment installations for readiness.
• Lead troubleshooting and corrective action during startup to support stable operations.
• Lead operational readiness and integration of new assets into routine site operations.

Skills

Cross-functional leadership

Project leadership

GMP compliance

Commissioning

Qualification

Regulatory compliance

Education

Bachelor’s degree in Engineering

Job description

Company Description

About AbbVie

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas including immunology, oncology and neuroscience - and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on LinkedIn, Facebook, Instagram, X and YouTube.

Job Description

The Associate Director, Commissioning and Start-Up is responsible for providing operational leadership for commissioning, qualification, and start-up activities supporting new manufacturing sites, facilities expansion, utilities, equipment, and related systems. This role ensures assets are delivered safely, compliantly, and on schedule in a state of readiness for GMP operations, while meeting Abbvie quality, operational, and business objectives. The Associate Director leads cross-functional teams and external partners while enabling a smooth transition from project execution to sustained operational performance.

Key Responsibilities:

• Provide leadership for commissioning, qualification, and start-up activities across facilities, utilities, equipment, and supporting systems.
• Develop program strategy and lead detailed execution of Hazard and Operability (HAZOP) Studies for all capital programs.
• Develop, align, and execute commissioning and start-up strategies, plans, schedules, protocols, and turnover packages.
• Ensure readiness of systems for GMP operations in compliance with applicable regulatory, quality, safety, and company standards.
• Partner cross-functionally with engineering, validation, manufacturing, quality, EHS, automation, project management, and third-party contractors to deliver integrated startup execution.
• Manage risks, dependencies, timelines, budgets, and issue resolution throughout the project lifecycle.
• Support and oversee site walkdown processes against as built Piping & Instrumentation Diagrams along with Equipment installations to ensure accuracy and operational readiness.
• Lead troubleshooting and corrective action efforts during startup to support successful implementation and stable operations.
• Lead operational readiness and the successful integration of new assets into routine site operations.
• Support budgeting, resource planning, for commissioning and start-up efforts.

Qualifications

• Bachelor’s degree in Engineering, Pharmaceutical Sciences, Life Sciences, or a related technical discipline required; advanced degree preferred.
• Typically, 10-12 years20+ years of relevant experience in pharmaceutical or biotech manufacturing and engineering or other highly regulated manufacturing environments.
• Broad experience in commissioning, qualification, start-up, validation, or operational readiness.
• Demonstrated experience leading cross-functional teams. Ability to manage multiple priorities, work through ambiguity, and drive execution in a matrixed organization.
• Strong track record of delivering results in a GMP-regulated environment.
• Strong project leadership, organizational, and communication skills.
• Ability to influence and drive alignment across functions and business units.

Preferred Qualifications:

• Experience supporting facility expansions, new product introductions, or major capital projects.
• Experience in sterile injectables, biologics, API, or oral solid dose manufacturing.
• Experience with risk-based CQV methodology and digital turnover systems.
• Prior people leadership experience in a matrixed, global, or highly collaborative environment.

Leadership Competencies:

• Strategic leadership
• Enterprise Mindset
• Cross-functional influence
• Accountability and decision-making
• Change leadership
• Operational excellence
• Compliance and quality focus

Work Environment: This role may require travel to project and manufacturing sites and extended hours during critical commissioning and start-up phases.

Key internal stakeholders for an Associate Director of Commissioning and Plant Start-Up typically include:

• Site Leadershipand Site Director – overall site strategy, priorities, and operational readiness
• EngineeringLeadership through Director and VP – design execution, utilities, facilities, and project delivery
• Validation / CQVTeam – commissioning, qualification, and validation strategy and execution
• Quality Assuranceleadership thru Director Level – cGMP compliance, documentation, and release readiness
• EHS (Environmental, Health & Safety)thru Director and VP Level – safe startup, risk controls, and compliance
• Automation / IT / Digital Systems– control systems, data integrity, MES, and infrastructure readiness
• Maintenance / Reliability(MEP) Team – asset readiness, PM strategy, spares, and maintainability
• Project Management / PMOOrganization – schedule, scope, budget, and governance
• Procurement / Strategic Sourcing thru Director Level– contractor and vendor management
• HR / Talent / Learning– staffing, training, and organizational readiness
• Finance– budget tracking and capital spend governance

Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state orlocal law:

• The compensation range described below is the range of possible base pay compensation that the Companybelieves ingood faith it will pay for this role at the timeof this posting based on the job grade for this position.Individualcompensation paid within this range will depend on many factors including geographic location, andwemayultimatelypaymore or less than the posted range. This range may bemodifiedin thefuture.
• We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick),medical/dental/visioninsurance and 401(k) to eligibleemployees.
• This job is eligible toparticipatein our long-term incentiveprograms.

Note: No amount of payis considered to bewages or compensation until such amount is earned, vested, anddeterminable.The amount and availability of any bonus,commission, incentive, benefits, or any other form ofcompensation and benefitsthat are allocable to a particular employeeremainsin the Company's sole andabsolutediscretion unless and until paid andmay bemodifiedat the Company’s sole and absolute discretion, consistent withapplicable law.

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community. Equal Opportunity Employer/Veterans/Disabled.

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html