Associate Controls Engineer

Wunderlich-Malec Engineering; Fallsington (Bucks County); On-site; USD 75,000 - 100,000; Full time

Benefits offered by this job

Medical

Dental

Vision

401(k)/Profit Sharing

ESOP (Employee Stock Ownership Plan)

PTO

Tuition Reimbursement

Job summary

Wunderlich-Malec Engineering in Fairless Hills, PA seeks an Associate Controls Engineer to support PLC/HMI/SCADA projects. You will contribute to engineering design, programming, commissioning, and documentation across multiple industries.

This role requires hands-on experience with PLCs (AB, Siemens), HMI/SCADA systems, and instrumentations, plus a willingness to travel up to 35%. A BS in engineering and strong communication skills are essential for success.

Qualifications

• BA/BS in engineering or related discipline; technical degree and experience may substitute

Responsibilities

• Perform controls engineering design, development, and implementation including software and hardware
• Program ladder logic, HMI graphics, and instrumentation configurations
• Support factory/site acceptance testing, user training, and commissioning
• Read and interpret PFDs, P&IDs, and control documents
• Develop project work plans and track progress against deadlines
• Interface with customers during project implementation
• Ensure compliance with regulations, codes, and standards
• Contribute to methodology, templates, and knowledge sharing

Skills

PLC programming

HMI/SCADA programming

Control panel design

Instrumentation specification

Documentation & reporting

Project planning

MS Office

SharePoint

Travel up to 35%

Education

BA/BS in engineering

Tools

Wonderware System Platform

Allen-Bradley ControlLogix

Rockwell RSView/FI Factory Talk

Siemens TIA Portal

Ignition

ICONICS

Job description

Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States. We have an Associate Controls Engineer position available in Fairless Hills, PA This position is responsible for controls engineering project requirements involving PLC programming, HMI/SCADA programming, control panel design, instrumentation specification, check-out support and commissioning assistance.

Major Responsibilities

Project execution; task identification, prioritization, and scheduling; early problem identification and conflict resolution; hardware/software requisition; programming and system development; supporting other engineers in group and attending project status meetings. Responsibilities also include:

• Perform controls engineering design, development, and implementation including software (DCS/PLC, HMI, etc.), hardware (systems integration, instrumentation callout, panel layout, and construction), and systems design (integration of the various components on any given project)
• Programming Control Ladder logic, scripted control languages, HTML, graphics construction, instrumentation, various control device configurations, database configuration, and intuitive ability to program an otherwise difficult device
• Support factory/site acceptance testing, user acceptance testing, and user training
• Ability to read and interpret documents, drawings, and specifications issued for the performance of the control system commissioning. Typical documents may include PFDs, P&IDs, single-line diagrams, cable and conduit schedules, instrumentation and control data sheets, I/O lists, etc.
• Accumulates and/or generates methodology, lessons learned, templates, efficiency tools, etc. to streamline project execution
• Develop individual work plans to meet overall project deadlines
• Ensures understanding of their assigned project scope to meet the overall W-M engineering responsibilities
• Evaluates progress on project(s) and details changes
• Assist in the development of costs and proposal of change orders to contract scope
• Can serve as a W-M engineering interface with the customer during the implementation phase of the project
• Ensures compliance with all regulations, codes, etc. as they apply to their scope of project work
• Technical writing including project definition and requirements, clearly delineated status reporting, process control sequence of operations, standard practices and procedures, scope of supply, requests for information, customer correspondence, and code commenting

Minimum Requirements

Education

BA/BS degree in engineering or related discipline (Electrical, Chemical, Controls, or Computer Engineering degree preferred). A technical degree and equivalent experience may be substituted.

Experience

• 1 to 3 years of directly related experience in process control and manufacturing or information services is preferred
• Experience working within an Engineering design/implementation team, both in-office environments and remote work environments
• Professional client relation skills are required. Will often be working directly with client Engineering and Production staff
• Exceptional verbal and written ability with the aptitude to communicate professionally with clients and project leadership
• GMP and documentation practice. Experience (or strong desire to learn) in using collaboration tools (such as SharePoint) for project execution methodology
• Must be proficient with Microsoft Office (Word, Excel, Outlook). SharePoint experience a plus
• Must have a valid driver's license and ability to travel up to 35%. Travel is project-specific

Strongly-Preferred Job Needs

Process

We are looking for engineers with diverse industry experience that includes two or more of the following:

• Life Sciences/Pharma
• Food & Beverage
• Oil and Gas
• Water/Wastewater
• Chemicals
• Discrete Manufacturing
• Power Generation Facilities
• Building Automation/Management Systems (BAS/BMS)

Experience

• Wonderware System Platform Programming
• Allen Bradley ControlLogix programming
• Rockwell RSView Factory Talk system development
• Siemens PLC/OIT development in TIA portal
• Checkout, testing, start-up, and commissioning
• Additional SCADA/HMI experience a plus (Ignition, ICONICS)
• Additional PCL/DCS experience is a plus
• MES experience is a plus
• Computer System Validation in a GMP environment

Physical Demands of Position

Seeing, color perception, hearing, clear speech, dexterity in hands, driving, ability to travel distances, climbing, ability to mount and dismount equipment, pushing, and pulling.

Working Environment

Standard office environment, on-site office environment, diverse industrial environments, and construction trailer environment. Frequent PC usage in the office and fieldwork.

*Job Descriptions are not exhaustive lists of all skills, responsibilities, or efforts associated with a job. They reflect principal job elements essential for performing the job and evaluating performance.

Wunderlich-Malec is proud to offer a comprehensive employee-owner benefit package. Full-time employees may be eligible for the following benefits:

• Medical
• Dental
• Vision
• Basic and Supplemental Life and AD&D
• Long Term Disability
• Voluntary Short Term Disability
• Healthcare & Dependent Care Flexible Spending Accounts
• Health Savings Account
• Paid Time Off (PTO)
• Paid Holidays
• Tuition Reimbursement
• Referral Bonus Program
• 401(k)/Profit Sharing
• 100% ESOP (Employee Stock Ownership Plan)
• Employee Assistance Program
• Will Preparation Resources
• Worldwide Travel Assistance

#LI-WM!

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities

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