Assembly Team Member 1st shift- 5:00AM: 3:30PM M-F

Power Solutions International; Town of Darien (WI); On-site; USD 44,000 - 52,000; Full time

Benefits offered by this job

Medical, dental, vision

Pet insurance

401k match

Life insurance & AD&D

Disability coverage

Employee assistance program

Job summary

Power Solutions International (PSI) is seeking a Team Member Assembly in Darien, WI to assemble engine components and subassemblies per engineering drawings and standard work. The role emphasizes Lean methods, quality standards, and meeting production schedules.

Responsibilities include using hand tools and precision measuring devices, adhering to safety guidelines, and supporting continuous improvement initiatives.

Qualifications

• High School Diploma or GED and ability to read diagrams and manuals.
• Mechanical aptitude in automotive assembly or other high-volume manufacturing.
• Willingness to obtain optional certifications and communicate in Spanish/English.

Responsibilities

• Assemble or install engine components or subassemblies using hand tools and electronic tooling per blueprints and work instructions.
• Verify product quality using quality checklists and report defects.
• Measure parts with micrometers/calipers to ensure critical dimensions are met.
• Lift and maneuver items up to 40 pounds; assist with team lifts for heavier parts.
• Follow safety procedures and wear PPE; operate tools per instructions.
• Perform other duties as assigned by management.

Skills

Mechanical aptitude

Bilingual Spanish/English

Education

High School Diploma or GED

Tools

Micrometers

Calipers

Gauges

Hand tools

Lift Truck Certification

Job description

Job Details

Job Location: WI Darien - Darien, WI 53114

Position Type: Full Time

Education Level: High School

Job Shift: 1st Shift

Job Category: Manufacturing

Hourly rate: $21.00/ hr. plus overtime

Power Solutions International (PSI) is a leader in large gen-set packaging and enclosures. We provide turnkey, custom power packages that integrate alternators, cooling systems, controls, switchgear, cabling, and protection, delivered as containerized, skid, or walk-in solutions. Our team manages the full lifecycle from application engineering and 3D design to structural fabrication, wiring and piping, sound and thermal management, code compliance, factory acceptance testing, and site support. With scalable production capacity and disciplined program management, PSI delivers repeatable quality and reliable performance on complex builds for mission-critical and industrial applications worldwide.

Summary

Reporting to the Group Lead and taking daily assignments from the Team Lead, the Team Member Assembly assembles or installs various assemblies, components, and accessories in conformance with engineering drawings, standardized work instructions and quality standards. The role requires the ability to balance effective utilization of quality workmanship methods with the ability to meet production schedules, including product quantity goals, to achieve manufacturing goals.

Essential Responsibilities

• Assemble or install various engine components, mechanical assemblies or subassemblies using hand tools and electronic tooling according to blueprints, standardized work instructions, Standardized Operation Sheets, Job Element Sheets or job tracker while utilizing Lean elements and methodologies for continuous improvement.
• Verify product quality based on work instructions and quality check list and follow standard process for reporting defective materials or questionable conditions.
• Examine parts using digital and vernier scale micrometers to measure critical dimensions or observe movement of completed assemblies to detect any deficiencies as needed.
• As needed, lift and/or carry up to 40 pounds of materials to assist in production.
• Learn and execute team lifts for items over 40 pounds.
• Adhere to all safety procedures including the use of personal protective equipment, navigating the plant with alert behavior, operating power tools and machines according to instructions, and disposing of waste properly.
• All other duties as assigned by management.

Requirements

• High School Diploma, GED, or equivalent experience including the ability to apply math (fractions, ratios, measurements) and to read, comprehend, and convert instruction manuals/diagrams into work.
• Mechanical aptitude or experience in automotive assembly and/or other high-volume, fast paced manufacturing environment

Preferred Qualifications

• Ability to obtain Lift Truck, Crane, or other designated equipment certification by completing PSI on-site Training Programs.
• Ability to use micrometers, calipers, attribute/variable gauges, and hand tools.
• Prior Electrical, Plumbing, Fabrication, Machining or Automotive experience or certifications can be helpful. (NIMS, ASE)
• Experience using or knowledge of Lean manufacturing and/or ISO9001 methodologies, processes, or tools.
• Bilingual Spanish/English

Benefits

• medical, dental, and vision
• pet insurance
• discounted prescription plans
• 401k match
• life insurance and AD&D
• short- and long-term disability
• employee assistance program

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.