Assembly and Test Technician

Lehigh Heavy Forge Corporation; Colorado Springs (CO); On-site; USD 42,000 - 68,000; Full time

Job summary

Lehigh Heavy Forge Corporation seeks an Assembly and Test Technician to assemble, inspect, and test precision parts and components for defense programs. Working in a high-mix, low-volume environment, you will follow engineering drawings, instructions, and approved test procedures to ensure assemblies meet requirements.

You will use hand and power tools, torque wrenches, and precision measuring instruments, document results in ERP and quality systems, and collaborate with Engineering,

Responsibilities

• Read and interpret engineering drawings, specifications, bills of material, work orders, and assembly and test instructions to determine requirements, tolerances, and work sequence.
• Assemble and fit mechanical components using hand tools, power tools, fixtures, and approved methods; install fasteners, threaded inserts, dowel pins, seals, and other hardware as specified.
• Use torque wrenches and follow specified torque values, methods, and tightening sequences.
• Verify fit, alignment, dimensions, and workmanship using appropriate precision measuring instruments.
• Prepare test equipment, fixtures, and assemblies; verify equipment calibration status, required safeguards, and readiness before beginning testing.
• Perform functional, pressure, leak, and other specified tests, as applicable to assigned products, following approved procedures and only after required training and authorization.
• Record actual test conditions, measurements, and results accurately; compare results with acceptance criteria and report failures or unexpected conditions promptly.
• Work with Engineering and Quality to troubleshoot assembly and test issues. Perform rework and retesting only as authorized, and document the results.
• Maintain part identification, material and component traceability, work-order records, and assembly and test documentation in the ERP and quality systems.
• Identify and report damaged parts, nonconforming conditions, or unclear instructions; protect affected material from unintended use and obtain direction before proceeding.
• Protect parts from damage and contamination, maintain required cleanliness, and keep tools, equipment, and work areas clean and orderly.
• Move and position materials safely using appropriate handling equipment; operate forklifts, overhead cranes, and similar equipment only when trained and authorized.
• Coordinate work with coworkers and supervisors, support shop needs, and suggest improvements to quality, safety, and efficient use of time and materials.
• Demonstrate Cogitic’s core values, follow company policies and safety procedures, complete required training, and perform additional duties as assigned.

Skills

Read engineering drawings

Torque wrench use

Precision measurement

Tools

Torque wrenches

Precision measuring instruments

Job description

Position Summary

The Assembly and Test Technician assembles, inspects, and tests precision parts and components

manufactured by Cogitic for submarines and national defense programs. Working in a high-mix, lowvolume manufacturing environment, this role follows engineering drawings, work instructions, and

approved test procedures to ensure assemblies meet specified requirements. The technician supports

safe, reliable product performance through careful workmanship, accurate records, and coordination with

Engineering, Manufacturing, and Quality.

Key Responsibilities

• Read and interpret engineering drawings, specifications, bills of material, work orders, and assembly and test instructions to determine requirements, tolerances, and work sequence.


• Assemble and fit mechanical components using hand tools, power tools, fixtures, and approved methods; install fasteners, threaded inserts, dowel pins, seals, and other hardware as specified.


• Use torque wrenches and follow specified torque values, methods, and tightening sequences.


• Verify fit, alignment, dimensions, and workmanship using appropriate precision measuring instruments.


• Prepare test equipment, fixtures, and assemblies; verify equipment calibration status, required safeguards, and readiness before beginning testing.


• Perform functional, pressure, leak, and other specified tests, as applicable to assigned products, following approved procedures and only after required training and authorization.


• Record actual test conditions, measurements, and results accurately; compare results with acceptance criteria and report failures or unexpected conditions promptly.


• Work with Engineering and Quality to troubleshoot assembly and test issues. Perform rework and retesting only as authorized, and document the results.


• Maintain part identification, material and component traceability, work-order records, and assembly and test documentation in the ERP and quality systems.


• Identify and report damaged parts, nonconforming conditions, or unclear instructions; protect affected material from unintended use and obtain direction before proceeding.


• Protect parts from damage and contamination, maintain required cleanliness, and keep tools, equipment, and work areas clean and orderly.


• Move and position materials safely using appropriate handling equipment; operate forklifts, overhead cranes, and similar equipment only when trained and authorized.


• Coordinate work with coworkers and supervisors, support shop needs, and suggest improvements to quality, safety, and efficient use of time and materials.


• Demonstrate Cogitic’s core values, follow company policies and safety procedures, complete required training, and perform additional duties as assigned.