Aircraft Engineering Intern

Swarm Aero; United States; On-site; USD 28,000 - 42,000; Full time

Benefits offered by this job

Meaningful equity in a high-growth def

Competitive base salary

Medical, dental, vision, and 401k

PTO and paid sick leave

Monthly wellness stipend

Daily catered lunch (office)

Paid parental leave

Direct impact on national security

World-class engineering team

Job summary

Swarm Aero invites motivated interns to work on scoped projects enhancing autonomous aircraft hardware and Legion software. You will design structural components, create CAD models, and contribute to trades studies and GD&T controlled drawings.

Collaborate with manufacturing teams to address producibility, tolerance, and inspection concerns, and present results at program milestones. This paid internship fosters hands-on learning with a real system.

Qualifications

• Pursuing Mechanical/Aerospace Eng with flexible graduation plans.
• Fundamentals in statics, mechanics of materials, machine design.
• Experience contributing to design teams or projects.

Responsibilities

• Design primary or secondary aircraft structures and mounts.
• Create and revise 3D models, drawings, and BOMs with GD&T.
• Support analyses, trade studies, tolerancing, and mass estimates.
• Collaborate with manufacturing to resolve producibility issues
• Assist with prep for component, ground, or flight tests

Skills

CAD proficiency

Mechanics fundamentals

Team design experience

Manufacturing awareness

Education

Mechanical or Aerospace Eng student

Tools

NX

CATIA

SolidWorks

Creo

Fusion 360

Job description

READ THIS PART FIRST

An aircraft internship should involve more than updating drawings. You should be able to point to hardware and explain what you changed, why you changed it, and what happened when it was built or tested.

WHAT WE DO

Swarm Aero is redefining air power. We are building autonomous aircraft and Legion, command and control software designed to coordinate large numbers of heterogeneous autonomous systems. Our team combines experience building novel aircraft, scaling startups, and delivering technology for national security.

THE INTERNSHIP

You will own a scoped project with a clear technical or business outcome, work directly with the people responsible for the system, and present what you built and learned at the end of the summer. The goal is not to give you practice work. It is to give you useful work with the support to do it well.

WHAT YOU’LL DO

· Design primary or secondary aircraft structure, mechanisms, brackets, routed-system supports, or other flight hardware

· Create and revise 3D models, drawings, and bills of material using sound GD&T practices

· Support structural analysis, trade studies, tolerance work, mass-property estimates, or design reviews

· Work with manufacturing and suppliers to resolve producibility, assembly, and inspection issues

· Support component, structural, ground, or flight-test preparation and use the results to improve the design

WHAT WE’RE LOOKING FOR

· Currently pursuing a degree in Mechanical Engineering, Aerospace Engineering, or a closely related field, with graduation and enrollment requirements to be confirmed.

· Experience with a CAD package such as NX, CATIA, SolidWorks, Creo, or Fusion 360

· Fundamentals in statics, mechanics of materials, machine design, materials, and manufacturing

· Evidence that you build things through a design team, Formula SAE, rocketry, UAVs, research, a machine shop, or personal projects

WHAT SETS YOU APART

· Composite or metallic aircraft structures

· FEA tools such as Nastran, Abaqus, Ansys, or HyperMesh

· Mechanisms, actuation, thermal, fluids, propulsion integration, or routed systems

· GD&T, drawing release, machining, composites, or test experience

WHAT YOU DO NOT NEED

Aerospace experience, a perfect GPA, or a previous internship at a famous company. Show us what you have built, analyzed, tested, organized, or improved, and be ready to explain your contribution clearly.

THE HONEST VERSION

The pace is fast, the problems will not arrive fully defined, and you may spend part of the summer learning why your first approach was wrong. We will expect you to ask questions, test your assumptions, document your work, and leave the project better than you found it.

ITAR requirement

To conform to U.S. Government export regulations, applicant must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Swarm Aero is an equal opportunity employer. We value diverse backgrounds and experiences and make employment decisions without regard to race, religion, national origin, gender, sexual orientation, age, veteran status, or disability.

What We Offer

• Meaningful equity in a high-growth defense technology company
• Competitive base salary commensurate with experience
• Medical, dental, vision, and 401k
• PTO and paid sick leave
• Monthly wellness stipend
• Daily catered lunch (office)
• Paid parental leave
• Direct impact on a critical national security mission
• A world-class team of engineers and operators solving genuinely hard problems