Aircraft Design Engineer

Adaptive Aerospace Corporation; Tehachapi (CA); On-site; USD 62,000 - 83,000; Full time

Benefits offered by this job

Health benefits

4/10 work schedule

401(k) matching

Paid time off

Nine holidays per year

Life insurance

Disability coverage

Cell phone allowance

Job summary

Adaptive Aerospace Corporation is seeking an experienced Aircraft Design Engineer for structural, mechanical, and systems modifications. The role focuses on developing practical engineering solutions from concept through manufacturing and installation while meeting FAA standards and customer requirements.

You will design modifications, create 3D models in SolidWorks, perform calculations, and collaborate with cross-functional teams to ensure project success and on-time delivery.

Qualifications

• Minimum 5 years of relevant engineering experience in aerospace or aircraft mods.
• SolidWorks proficiency with 3D modeling and drawings; CSWA certified.
• Strong understanding of materials, design, weight, and manufacturability.
• Ability to independently develop engineering solutions and manage priorities.

Responsibilities

• Design aircraft structural, mechanical, and systems modifications to meet mission and performance requirements.
• Develop detailed 3D models, assemblies, and manufacturing drawings using SolidWorks.
• Apply engineering principles to structural integrity, material selection, weight, durability, and manufacturability.
• Perform engineering calculations and support structural analysis and FAA compliance documentation.
• Collaborate with engineering, manufacturing, and installation teams to ensure successful project execution.
• Troubleshoot design and installation challenges and develop effective solutions.
• Communicate technical progress and design solutions to AAC leadership and customers.
• Independently manage assigned engineering projects while meeting quality and schedule requirements.
• Provide technical guidance and support to other team members as needed.

Skills

5+ years aerospace

SolidWorks CSWA

Materials & manufacturing

Problem-solving

Independent thinking

Education

Bachelor's in Mechanical/Aerospace Eng

Tools

SolidWorks

NASTRAN/PATRAN

Job description

Aircraft Design Engineer – Structural & Systems Modifications

Location: Tehachapi, CA | Full-Time | On-Site

Applicants must reside within reasonable commuting distance of Tehachapi, CA, or be willing to relocate. Relocation assistance may be discussed.

About the Position

Adaptive Aerospace Corporation supports customers who do interesting things with airplanes, and we're looking for engineers who enjoy doing the same.

Our aircraft modifications encompass structural, mechanical, and systems engineering. We are seeking an experienced, motivated Design Engineer who enjoys challenging projects and thrives in an environment that encourages creativity, independence, and technical ownership.

The ideal candidate can independently develop practical engineering solutions from concept through manufacturing and installation, while ensuring designs meet customer requirements, applicable FAA standards, and AAC's engineering expectations.

Key Responsibilities

• Design aircraft structural, mechanical, and systems modifications to meet mission and performance requirements.
• Develop detailed 3D models, assemblies, and manufacturing drawings using SolidWorks.
• Apply engineering principles to structural integrity, material selection, weight, durability, and manufacturability.
• Perform engineering calculations and support structural analysis and FAA compliance documentation.
• Collaborate with engineering, manufacturing, and installation teams to ensure successful project execution.
• Troubleshoot design and installation challenges and develop effective solutions.
• Communicate technical progress and design solutions to AAC leadership and customers.
• Independently manage assigned engineering projects while meeting quality and schedule requirements.
• Provide technical guidance and support to other team members as needed.

Minimum Qualifications

• Minimum 5 years of relevant engineering experience, preferably in aerospace, aircraft modifications, or mechanical/structural design.
• Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field. Equivalent experience may be considered in lieu of a degree.
• Proficiency in SolidWorks, including 3D modeling, assemblies, and detailed engineering drawings. CSWA certification or equivalent proficiency required.
• Strong understanding of mechanical design, structural principles, materials, and manufacturing processes.
• Ability to independently develop engineering solutions and manage multiple priorities.
• Strong problem-solving, communication, and organizational skills.

Preferred Qualifications

• Experience with aircraft structural modifications and systems integration.
• Familiarity with FAA regulations, certification processes, and engineering substantiation.
• Experience with structural analysis and FEA software, including NASTRAN/PATRAN.
• Knowledge of aerospace manufacturing processes, machining, fabrication, and GD&T.
• Hands-on experience supporting aircraft installations, testing, or modifications.
• A genuine passion for aviation and innovative aircraft design.

Pay Range:

$45.00–$60.00 per hour, depending on experience (DOE).

• 4/10 Work Schedule: Enjoy a four-day workweek, working four 10-hour days with three-day weekends.
• Health Benefits: Company-paid medical, dental, and vision premiums for employees, plus a 25% contribution toward dependent coverage.
• 401(k) Retirement Plan: Company matching contributions up to 4% of compensation after one year of employment.
• Paid Time Off: Starting at two weeks annually, increasing with years of service.
• Paid Holidays: Nine observed holidays annually.
• Additional Benefits: Life insurance, disability coverage, supplemental insurance options, and a cell phone/data allowance.

Compensation is based on qualifications, relevant experience, and technical expertise.

Physical Requirements

Must be able to lift up to 25 lbs and access confined areas of aircraft for inspections, measurements, and installation support, with or without reasonable accommodation.

Why Join AAC?

At AAC, our engineers do more than create drawings. They take ownership of challenging projects, work directly with manufacturing teams, and see their designs become reality. We value innovation, independence, technical excellence, and a passion for aviation.

Adaptive Aerospace Corporation is an Equal Opportunity Employer.