Aerospace Mechanical Failure Analyst

Honeywell Aerospace US LLC; Phoenix (AZ); Hybrid; USD 85,000 - 115,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

Disability coverage

401(k) match

Flexible spending accounts

Health savings accounts

Educational assistance

Parental leave

12 paid holidays

Paid time off

Job summary

Honeywell Aerospace in Phoenix is seeking a Failure Analyst - Mechanical Design Engineer II to diagnose aerospace component failures and determine root causes. You will work with engineering to address reliability issues and report to the Engineering Manager on a hybrid schedule.

The role requires a mechanical engineering or materials background, lab analysis experience, and strong communication/documentation skills to support corrective actions and process improvement.

Qualifications

• Bachelor's degree in Mechanical Engineering, Materials Science, or related field (Master's preferred).
• Minimum 2 years of experience in Aerospace Engineering performing problem solving investigations which require laboratory analysis. In lieu of 2 years experience, Master’s degree will be considered.
• Extensive experience in component failure analysis, metallurgy, and materials engineering.
• Strong problem-solving skills with a collaborative mindset and proactive approach.
• Familiarity with standardized engineering investigation processes and best practices.
• Exceptional communication and documentation skills to provide clear explanations and solutions.
• Experience resolving production process problems in aerospace metals products
• Experience with aerospace design requirements definition (drawings, specs) where strong knowledge of materials and processes used in aerospace is required
• Hands-on experience with laboratory techniques to expose fractures, metallography, and electron microscopy.

Responsibilities

• Conduct in-depth investigations into causes of component failures using engineering principles and teamwork.
• Establish direct cause of failed components and collaborate on root cause and corrective actions.
• Analyze metallurgy and material behavior under operating conditions.
• Conclude direct cause of component failure using product knowledge of failure mechanisms.
• Articulate component failure mechanisms clearly for stakeholders.
• Collaborate with cross-functional teams to improve engineering processes.
• Adhere to MatEng CI processes for consistent investigations.

Skills

Aerospace problem solving

Lab analysis techniques

Metallurgy

Materials engineering

Communication skills

Documentation

Education

Bachelor's in Mechanical Engineering

Bachelor's in Materials Science

Master's degree preferred

Tools

Electron microscopy

Metallography

Laboratory analysis

Process documentation

Job description

As a Failure Analyst - Mechanical Design Engineer II here at Honeywell Aerospace, specializing in investigation aerospace components, you will play a critical role in diagnosing and understanding the cause of failures in various aerospace parts. Your expertise will serve as the backbone for addressing complex business challenges connected to component performance and reliability issues.

You will report directly to our Engineering Manager and you'll work out of our Phoenix, AZ location on a Hybrid work schedule.

Responsibilities

• Conduct in-depth investigations into the causes of component failures, utilizing advanced engineering principles and methodologies with a team approach.
• Apply exemplary engineering investigation competencies to establish the direct cause of the failed components and proactively collaborate with the engineering team to determine root cause and corrective actions.
• Master the connection between metallurgy and part performance to analyze material behaviors under operational conditions.
• Use knowledge of material and process failure phenomena to conclude the direct cause of component failure.
• Leverage detailed knowledge of product functionality to articulate component failure mechanisms comprehensively.
• Collaboratively engage with cross-functional teams and stakeholders to proactively solve problems and improve engineering processes.
• Adhere to standardized Material Engineering Component Investigation (MatEng CI) processes and expectations to ensure consistency and accuracy in investigations.

Qualifications

Qualifications:

• Bachelor's degree in Mechanical Engineering, Materials Science, or related field (Master's preferred).
• Minimum 2 years of experience in Aerospace Engineering performing problem solving investigations which require laboratory analysis. In lieu of 2 years experience, Master’s degree will be considered.
• Extensive experience in component failure analysis, metallurgy, and materials engineering.
• Strong problem-solving skills with a collaborative mindset and proactive approach.
• Familiarity with standardized engineering investigation processes and best practices.
• Exceptional communication and documentation skills to provide clear explanations and solutions.
• Experience resolving production process problems in aerospace metals products
• Experience with aerospace design requirements definition (drawings, specs) where strong knowledge of materials and processes used in aerospace is required
• Hands-on experience with laboratory techniques to expose fractures, metallography, and electron microscopy.

We Value:

BENEFITS

Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:

• Employer-subsidized medical, dental, vision and life insurance
• Short-term and long-term disability coverage
• 401(k) match, flexible spending accounts and health savings accounts
• Employee assistance program and educational assistance
• Parental leave and 12 paid holidays
• Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/

ABOUT HONEYWELL AEROSPACE

Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.

Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.

Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.

Every horizon. Every mission. Every day.

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. Person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status or have the ability to obtain an export authorization.

Posting Date: Month Day, Year or August 10, 2026