Aerospace Engineering

CACI; Maryland; On-site; USD 108,000 - 228,000; Full time

Job summary

CACI is seeking an experienced Aerospace Engineer to support design, analysis, and integration for unmanned aerial systems. This senior role emphasizes mentorship across multiple projects.

You will model and simulate, develop CAD models in SolidWorks, and collaborate across cross-functional teams to deliver system-level solutions.

The position requires a Secret clearance, 7+ years of experience, and hands-on hardware integration for a fast-paced defense environment.

Qualifications

• U.S. citizenship and a Secret Clearance to start.
• 7+ years of related aerospace engineering experience.
• Proficiency in SolidWorks and Windchill (EPDM).
• Experience CFD or aerodynamic flow analysis.
• Hands-on with builds/integration; 3D printing familiarity.
• Strong organizational and communication skills; UAV/UAS background.
• Project management experience is a plus.

Responsibilities

• Develop and modify CAD models and drawings with SolidWorks.
• Perform CFD and aerodynamic analyses to support design.
• Manage design files and workflows.
• Support aerodynamic design, analysis, and testing of UAS components.
• Coordinate with cross-functional teams for system integration.
• Assist in creating documentation and technical materials.

Skills

SolidWorks

Windchill

CFD

UAS

3D printing

RC aircraft

Project management

Tools

Windchill (EPDM)

Job description

Job Title: Aerospace EngineeringJob Category: EngineeringTime Type: Full timeMinimum Clearance Required to Start: SecretEmployee Type: RegularPercentage of Travel Required: Up to 10%Type of Travel: Continental US

The Opportunity

We are looking for an experienced Aerospace Engineer to support design, analysis, and integration efforts for unmanned aerial systems (UAS). The ideal candidate will bring strong modeling and simulation skills, a practical approach to mechanical integration, and a willingness to contribute across the full development lifecycle. This is a senior level position; an ideal candidate would also act in a mentorship capacity to less experienced engineers and advise on multiple projects.

Responsibilities

• Develop and modify CAD models and engineering drawings using SolidWorks
• Perform CFD and flow analysis to support aerodynamic design
• Manage design files and workflows
• Support aerodynamic design, analysis and testing of UAS components and systems
• Assist in the creation of documentation, manuals, and technical materials
• Coordinate with cross-functional teams to support system-level integration
• Participate in planning and coordination efforts across multiple projects

Qualifications

Required:

• Must be a US Citizen and have Secret Clearance to start
• 7 + years of related experience
• Proficiency in SolidWorks and Windchill (EPDM)
• Experience conducting CFD or other aerodynamic flow analysis
• Mechanical aptitude and willingness to be hands-on with builds and integration
• Familiarity with 3D printing and additive manufacturing techniques
• Strong organizational and communication skills
• Background or interest in UAVs/UAS
• Project management experience is a plus

Desired

• Experience using Mission Planner for flight configuration and planning.
• RC pilot experience (fixed wing and multirotor).
• Demonstrated skills in RC aircraft build and construction.
• Familiarity with modern RC technologies such as Betaflight, EdgeTX, DJI FPV, INAV, and ExpressLRS.
• Ability to PID tune multirotor aircraft.
• Hobbyist experience with 3D printers, CNC routers, laser cutters, or foam cutters.
• Experience with small engines, including tuning and adjustment of high/low-speed needle valves

What You Can Expect

A culture of integrity.

At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high-performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

An environment of trust.

CACI values the unique contributions that every employee brings to our company and our customers - every day. You’ll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality.

A focus on continuous growth.

Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy.

Pay Range

There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits.

The proposed salary range for this position is:

$108,400 - 227,500 USD

CACI is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic.