Advanced Microfabrication Technology Engineer

Amphenol Communications Solutions; Yocumtown (PA); On-site; USD 85,000 - 125,000; Full time

Job summary

Amphenol Communications Solutions is seeking an Advanced Microfabrication Technology Engineer to optimize microfabrication processes for high-precision connectors and components. You will lead lab and pilot-scale experiments, develop micro-assembly methods, and drive robust, scalable manufacturing.

A strong background in microfabrication, tolerance management, and metrology is essential. You will collaborate with Development, NPI, and supplier teams to translate design needs into manufacturable

Qualifications

• Bachelor's degree in engineering or related field; Master preferred.
• 2+ years in microfabrication and micro-scale manufacturing/assembly.
• Experience with multiple microfabrication methods and tolerance management.
• Proficiency in Creo/SolidWorks/NX and data analysis tools.

Responsibilities

• Evaluate, develop, and optimize micro-fabrication processes for high-precision parts.
• Lead lab/pilot-scale experiments to prototype emerging micro technologies.
• Develop and qualify micro-assembly processes for very small parts.
• Define DOE, process maps, and capability studies for repeatable manufacturing.
• Support metrology, failure analysis, and yield improvement.
• Collaborate with cross-functional teams to translate design needs into manufacturable solutions.
• Interface with suppliers and vendors for qualification and scale-up.

Skills

Microfabrication knowledge

DOE & process maps

Statistical analysis

Strong communication

Education

Bachelor's degree in engineering or related field

2+ years microfabrication experience

Tools

Creo

SolidWorks

NX

Job description

Location: Yocumtown, PA
Department: Engineering
Posted: 11/3/2026
Location Name: HSIO-Valley Green
Wage: Depends on Experience

Position: Advanced Microfabrication Technology Engineer

Location: Etters, PA

Responsibilities

• Evaluate, develop, and optimize micro-fabrication processes to produce high precision interconnect/connector components (e.g., contacts, shields, spring elements, micro-housings, and alignment features).
• Lead lab and pilot-scale experiments to prototype and validate emerging microfabrication and micro-assembly technologies for next generation Telecom/Datacom products.
• Develop and qualify micro-assembly processes for very small parts, including fixturing, alignment strategies, and robust part handling methods; support semi-automation/automation concepts (vision alignment, pick-and-place, error-proofing).
• Assess and apply multiple microfabrication methods as appropriate, such as photolithography/patterned processing, precision etching, laser micromachining, micro-EDM, micro-stamping/forming, electroforming/plating-based fabrication, and micro-injection molding or insert molding.
• Define process windows and characterization plans (DOE, process maps, capability studies, measurement system inputs) to ensure repeatable, scalable manufacturing outcomes.
• Support metrology and characterization (optical/digital microscopy, profilometry, cross-sectioning, SEM as needed) and correlate feature quality to performance and reliability.
• Perform root cause analysis and implement corrective actions for yield, dimensional, assembly, and reliability issues involving micro-scale components and processes.
• Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate design needs, customer requirements, and cost-reduction opportunities into manufacturable micro-scale solutions.
• Interface with suppliers, tool shops, equipment vendors, research labs, and universities to assess emerging microfabrication technologies; support qualification, technology transfer, and scale-up to manufacturing teams.
• Document technical findings, prepare reports, and communicate recommendations to stakeholders in a detailed manner.

Qualifications

• Bachelor's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, Electrical Engineering, Chemical Engineering, Physics, or related discipline (Master's or PhD preferred).
• 2+ years of industry experience in microfabrication and/or micro-scale manufacturing/assembly (connector/interconnect, communications electronics, semiconductor packaging, micro-optics, medical devices, MEMS, or precision electromechanics preferred).
• Hands-on knowledge of multiple microfabrication methods (e.g., lithography/patterning, laser micromachining, micro-EDM, micro-stamping, electroforming/plating, micro-injection molding).
• Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
• Experience with joining and micro-assembly techniques such as laser welding, micro-soldering, adhesives, crimping/swaging, and precision mechanical assembly.
• Proficiency in data analysis tools (MS Excel, Minitab, MATLAB or equivalent) and statistical problem solving (DOE, capability, MSA).
• Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross-sectioning/SEM, mechanical testing) and ability to link micro-scale variation to performance.
• Experience interfacing with suppliers and equipment vendors; ability to translate R&D learning into scalable production processes.
• Experience with solid modeling tools - Creo and/or SolidWorks and/or NX; ability to collaborate with tooling and automation teams.
• Collaborative mindset and excellent communication skills with a desire and ability to make hands‑on positive impact.

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an “Equal Opportunity Employer” - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/