Job Responsibilities
Process Development & Optimization
- Develop and optimize wet etching processes for substrate layers.
- Design experiments (DOE) to evaluate and improve critical etch parameters (e.g., etch rate, uniformity).
- Establish and maintain robust process windows for R&D and volume production.
Equipment & Materials Management
- Define equipment requirements and manage tool qualifications (e.g., acid/ultrasonic cleaning, wet benches).
- Monitor and maintain etching tool performance, chemistry concentration, and bath lifetime.
- Evaluate and select etchants, and chemistry blends suitable for advanced substrates.
Yield, Quality & Defect Control
- Identify and resolve etching-related defects such as over-etch, or residues.
- Analyze root causes of defects using SEM, optical inspection, and profilometry tools.
- Collaborate with upstream/downstream processes to improve overall line yield and substrate performance.
Cross-Functional Collaboration
- Work closely with plating, lithography, CMP, and lamination teams to ensure seamless process integration.
- Support new product introductions (NPI) and customer qualifications with process stability and repeatability.
Documentation & Compliance
- Create and maintain technical documentation such as process specifications, control plans, FMEAs, and work instructions.
- Ensure processes comply with environmental, safety, and chemical handling regulations.
Perform any other ad-hoc duties as assigned by the Manager, as required to support the team and organizational goals.
Job Requirements
Professional Qualifications:
- PhD or Master’s degree in Chemical Engineering, Materials Science, Microelectronics, or related field.
- 5–10+ years of hands-on experience in substrate, PCB, or semiconductor etching processes.
- Familiar with substrate materials such as ABF, PID, PI, or photoresists.
- Knowledge of substrate technologies such as Damascene, SAP, ABF build-up, or Embedding is a plus.
Specialized Knowledge & Skills:
- Knowledge of Damascene/SAP processes for high-density substrates.
- Proficiency with process characterization tools (SEM, AFM, XPS, optical profilers).
- Familiar with SPC, Six Sigma, and yield enhancement methodologies.
- Strong problem-solving, documentation, and communication skills.