Lead Engineer, Process
Reporting to: Director, Engineering Design
Business Unit/Function: PD & E
Department: Project Engineering & Innovation
Direct Reports: Director, Engineering Design
Position Type: Regular
Job Purpose: To provide advanced process engineering expertise, leadership, and technical guidance to ensure safe, reliable, and optimized plant processes in both dimensions design and operation. The Lead Engineer, Process supports strategic decision-making, leads complex studies and improvement initiatives and value creation during the value engineering process, and ensures compliance with Ma’aden standards, regulations, and best engineering practices.
Key Accountabilities
- Lead process engineering activities, ensuring technical excellence and adherence to Ma’aden standards and industry codes.
- Develop, review, and approve process design documents such as PFDs, P&IDs, HMBs, equipment sizing, and process simulations.
- Provide troubleshooting and technical support to challenge technology provider to resolve process performance issues and improve plant reliability and efficiency.
- Lead HAZOP, SIL, and other process safety reviews; ensure implementation of recommendations.
- Manage and execute process optimization initiatives to improve throughput, energy efficiency, product quality, and cost effectiveness in all project stages.
- Oversee and mentor junior process engineers; provide technical coaching and support.
- Collaborate with Business unit team, and Projects teams to ensure alignment and safe execution of activities.
- Support project execution: scope development, FEED reviews, technical evaluations, commissioning, and startup assistance.
- Ensure process safety compliance and champion continuous improvement in safety performance.
- Prepare and review technical reports, studies, and presentations for management decision-making.
- Contribute to strategic planning for capacity expansion, debottlenecking, and technology upgrades.
Minimum Qualifications, Experience and Competencies
Minimum Qualifications:
- Bachelor’s degree in chemical engineering or Process Engineering (master’s degree preferred).
- Professional Engineering certification or equivalent is an advantage.
Minimum Experience:
- 5–12 years of relevant process engineering experience in mining, metals, petrochemical, or related heavy industrial operations.
- Demonstrated experience in process design, troubleshooting, and process safety management.
- Experience in leading technical teams and managing engineering deliverables.
Ma’aden High Performance Competencies
- Safety Leadership – Consistently prioritizes safe behaviors and supports safety culture.
- Strategic Thinking – Anticipates future needs, applies long-term process engineering solutions.
- Technical Mastery – Demonstrates deep process engineering expertise and sound judgement.
- Collaboration & Influencing – Works effectively across functions and influences teams toward common goals.
- Execution Excellence – Delivers high-quality engineering outputs on time and with attention to detail.
- Innovation & Continuous Improvement – Identifies opportunities for optimization and drives change.
ROLE PROFILE
Role Profile #: 2
Classification: Restricted
Skills
- Strong proficiency in process simulation software (e.g., Aspen HYSYS, Aspen Plus).
- Excellent knowledge of PFDs, P&IDs, process calculations, relief valve sizing, mass/energy balances.
- Solid understanding of process safety principles (HAZOP, LOPA, SIL).
- Strong analytical, troubleshooting, and problem-solving skills.
- Effective communication and report-writing skills.
- Ability to lead and mentor junior engineers.
- Strong project management and coordination capabilities.