Bolting & Torqueing Technician

Al-Rashed Group; Al Khobar; On-site; SAR 112,000 - 188,000; Full time

Job summary

A prominent industrial company in Al Khobar, Saudi Arabia, is seeking an experienced Bolting and Torquing Technician. The role involves operating bolting tools, ensuring integrity of mechanical joints, and maintaining safety standards. Candidates should have over 5 years of relevant experience and must hold safety certifications. Strong English communication skills are essential, and proficiency in Arabic is a plus.

Qualifications

• 5+ years of hands-on experience in oil & gas, petrochemicals, or related fields.
• Experience in maintenance and shutdown projects is highly valued.
• Certifications in hydraulic torquing and safety are crucial.

Responsibilities

• Operate and maintain various bolting tools safely.
• Inspect flanges, bolts, and gaskets for integrity.
• Identify and resolve issues during bolting operations.

Skills

Proficiency in Bolting Techniques

Equipment Operation

Mechanical Joint Integrity

Reading & Interpretation

Troubleshooting

Education

High School Diploma or ITI/Vocational certification in Mechanical Engineering

Tools

Hydraulic torque wrenches

Manual torque wrenches

Hydraulic bolt tensioners

Job description

Job Requirements:

Technical Skills & Knowledge

1. Proficiency in Bolting Techniques:
   • Understanding of various bolting methods (e.g., Controlled Bolting, Manual Torquing, Hydraulic Torqueing, Tensioning, Flange Facing, Machining, etc.)
   • Ability to apply correct torque values and sequences according to specifications (e.g., API, ASME, manufacturer's guidelines).
   • Knowledge of bolt load, stress, and elongation principles.
2. Equipment Operation:
   • Expertise in operating and maintaining various bolting tools, including:
   • Hydraulic torque wrenches (square drive, low profile)
   • Hydraulic bolt tensioners
   • Manual torque wrenches
   • Nut splitters, flange spreaders, flange pullers
   • Pumps and power packs for hydraulic tools
3. Mechanical Joint Integrity (MJI):
   • Strong understanding of flange management principles.
   • Knowledge of different flange types, gasket types, and their proper selection and installation.
   • Ability to inspect flanges, bolts, and gaskets for damage or defects.
   • Experience in flange alignment and preparation.
4. Reading & Interpretation:
   • Ability to accurately read and interpret engineering drawings, P&IDs (Piping & Instrumentation Diagrams), bolt matrices, torque tables, and work instructions.
5. Troubleshooting:
   • Ability to identify and resolve issues during bolting operations (e.g., seized bolts, cross-threading, equipment malfunction).

Experience

• Proven Work Experience: Typically, 5+ years of hands-on experience as a Bolting and Torquing Technician in relevant industries (oil & gas, petrochemicals, refineries, power plants, heavy fabrication/construction).
• Maintenance & Shutdown Experience: Experience in plant maintenance, turnarounds (shutdowns), and commissioning projects is highly valued.

Certifications & Training

• Bolting Competency Certification:
• Often required from a recognized training body as conducted by the third party (e.g., ECITB MJI modules, OEM-specific training, or other accredited industrial training centers).
• Certifications proving competence in hydraulic torquing and tensioning are crucial.
• Safety Certifications:
• OSHA / NEBOSH or equivalent international safety certifications.
• Permit-to-Work (PTW) System: Familiarity with PTW systems and hot work/cold work permits. Worked as WPR (worked permit receiver).
• H2S Alive, Confined Space Entry, Basic Fire Fighting, First Aid (depending on the work environment).
• Working at Heights (if applicable).

Safety & Quality

• Safety Mindset: Unwavering commitment to safety protocols, procedures, and wearing appropriate PPE (Personal Protective Equipment).
• Quality Assurance: Adherence to quality standards and proper documentation of work performed.
• Hazard Identification: Ability to identify potential hazards and implement control measures.

General Requirements (for Saudi Arabia - especially expats)

• Education: High School Diploma or ITI/Vocational certification in Mechanical Engineering or a related field.
• Language: Proficient in English (reading, writing, and speaking) for communication and understanding instructions. Arabic can be a plus but is rarely a strict requirement for technicians.
• Physical Fitness: Ability to perform physically demanding tasks in industrial environments, potentially involving heavy lifting, standing for long periods, and working in various weather conditions.
• Transferable Iqama
• Valid Passport & Visa
• Driving License
• Medical Fitness