Multiskilled Flexibles Operator

Unilever; General Trias; Hybrid; PHP 220,000 - 320,000; Full time

Job summary

Unilever is seeking a Multiskilled Flexibles Operator in General Trias, Cavite. The role focuses on operating the sachets filling line, performing troubleshooting, autonomous maintenance, and ongoing learning of Unilever Manufacturing System practices to ensure safety, quality, and output targets are met.

You will support line changes, assist with machine conversions between SKUs, and collaborate with engineering to resolve breakdowns, while adhering to GMP, COBP, CR&R, and safety regulations.

Qualifications

• Full knowledge of hazards within the workplace.
• Ability to operate and troubleshoot manufacturing equipment.
• Capable of working in a team and following SOPs.
• Familiarity with digital tools used in manufacturing environments.
• Strong communication of safety and quality concerns.

Responsibilities

• Operate sachets filling line safely to meet production plans.
• Perform line troubleshooting and autonomous maintenance on flexibles machines.
• Support machine conversions between SKUs within standard time.
• Assist in analyzing frequent breakdowns and implementing improvements.
• Participate in audits for machinery safety and standards compliance.
• Complete changeovers, CIP, COP activities and OEE forms.
• Coordinate with engineering during breakdowns and provide timely updates.

Skills

Safety procedures

Maintenance troubleshooting

Team collaboration

Digital tools

Effective communication

Education

Technical manufacturing or TESDA credential

Job description

MAIN JOB PURPOSE

The Multiskilled Flexibles Operator is responsible for operating the sachets filling line (1:4 man-to-machine ratio) and deliver the required output within the set safety and quality standards. S/he can perform troubleshooting, maintenance, improvements in the assigned machines to ensure they are kept at optimum condition. S/he is responsible for learning and developing his/her expertise in UMS methods & tools, knowledge of standards, technical/professional skills, and digital capabilities.

ROLES AND RESPONSIBILITIES

Safety and Quality

• Follow all safety and quality policies and procedures according to the existing guidelines.
• Wear / Use prescribed PPEs.
• Follow standards on personal hygiene.
• Use LOTO during troubleshooting and CILT.
• Ensure that machine guarding is in place before and during production.
• Use proper tools and equipment during troubleshooting and autonomous maintenance activities.
• Follow prescribed work procedures and company safety rules and regulations.

Operations

• Operate machinery safely and effectively in order to meet the production plan.
• Conducts CRQS as per SOP.
• Conduct troubleshooting of the line.
• Conducts line clearanceand other change-over preparations.
• Fills in production checklists properly and timely.
• Responsible for checking production quality during production.
• Supports the Technical Engineering Operator in machine conversion from one SKU to another and vice versa with in standard time.
• Supports the technicians in the analysis and improvement of frequent breakdowns of mechanical components for the flexibles machines.
• Assist in performing audits to ensure compliance on Machinery Safety and related standards.
• Perform changeover, CIP, and COP of the flexibles machines.
• Relieves in other flexibles machine operators when needed.
• Coordinate with Engineering support team during breakdown.
• Accomplish OEE forms.

Maintenance

• Perform routine activities such as operation, troubleshooting, minor repairs, and autonomous maintenance of flexibles machines and ensures that machines are available for production.
• Perform autonomous maintenance task based on the calendar given by the Preventive Maintenance Scheduler.
• Participates in the EWO (emergency work order) filling up and execution of actions that relates to prevent any similar breakdown.

Unilever Manufacturing System (UMS) and R2S

• Understands the R2S methodology and his/her interaction with PM/PD/FI pillar.
• Knows how to apply the methodologies of Autonomous Maintenance (AM) on his/her assigned machines.
• Able to UMS problem solving tools.

Admin

• Complies to the company COBP, CR&R.
• Complies to the SHE rules of the plant.
• Complies to the GMP and GHK rules of the plant.

KPI/KAI

• Safety & Quality
• Waste Reduction
• Service – OR, OEE
• Compliance to Machine Guarding Checklist
• OPL/OFI per Month
• Daily Compliance to Centerlining
• CIP Time

Focused Improvement

• Participates in Focused Improvement activities.
• Executes agreed Focused Improvement actions.
• Raises improvement activities (OFI) and OPL.
• Digital: 1.) Able to operate simple gadgets such as smart phone and iPad; 2.) Able to use Unilever digital tools and platforms.
• Manning: 1.) Participates in trainings and company events; 2.) Any other tasks related to his/her core job as may be required by his/her Line Manager.

KNOWLEDGE AND SKILLS REQUIRED

• Graduate of a technical course related to Manufacturing course or graduate of a TESDA course.
• Full knowledge of hazards within the workplace.
• Utilize appropriate safety and environmental procedure for people, process, materials, and equipment relevant to task.
• Must be a responsible, supportive, and reliable leader and must be a good team member capable of working within the highly effective team.
• Can adequately communicate issues relating to safety and quality and can provide operational observations and inputs to support decision making by operators, Cell Lead, First Line Manager / Process Engineer, and Production Manager.
• A working knowledge on how to identify, prioritize, and address problems using appropriate tools and techniques that eliminate recurrence.
• Must demonstrate initiative in improving the productivity / efficiency of flexibles machines.
• Willing to work in General Trias, Cavite

We highly encourage applicants to exclude information on age, gender, and school/s in view of Equity, Diversity, and Inclusion. Unilever assesses candidates based on skills, performance, experience and leadership.

Unilever is an organisation committed to equity, inclusion and diversity to drive our business results and create a better future, every day, for our diverse employees, global consumers, partners, and communities. We believe a diverse workforce allows us to match our growth ambitions and drive inclusion across the business. At Unilever we are interested in every individual bringing their 'Whole Self' to work and this includes you! Thus if you require any support or access requirements, we encourage you to advise us at the time of your application so that we can support you through your recruitment journey.

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