Brief Posting Description
The Senior Engineer Workshop, Cranes and Tools Room is responsible for the safe, reliable, and cost-effective management of the site maintenance workshop, lifting equipment, cranes, rigging gear, welding facilities, machine shop activities, and tools room operations. The role ensures that all workshop services, lifting equipment inspections, repair activities, fabrication works, and tool management processes support maintenance and operational objectives while complying with company safety, quality, and statutory requirements.The position provides technical leadership for workshop personnel, crane and lifting equipment compliance, specialized maintenance support services, contractor coordination, resource planning, and continuous improvement initiatives to maximize equipment availability, operational efficiency, and asset integrity throughout the operation.
Detailed Description
WORKSHOP MANAGEMENT
- Lead and manage all workshop activities including mechanical repairs, fabrication, machining, welding, equipment refurbishment, and overhaul works.
- Ensure workshop resources, manpower, facilities, and equipment are effectively utilized to support maintenance requirements.
- Develop and implement workshop operating procedures, work standards, and best practices.
- Coordinate repair priorities with Maintenance Planning, Operations, and Reliability teams.
- Monitor workshop productivity, work quality, turnaround times, and resource utilization.
- Ensure workshop equipment is maintained, calibrated, and fit for purpose.
- Identify and implement continuous improvement opportunities to enhance workshop performance and efficiency.
CRANES, LIFTING EQUIPMENT AND RIGGING MANAGEMENT
- Manage inspection, testing, certification, maintenance, and compliance of all cranes, hoists, lifting equipment, lifting accessories, and rigging gear.
- Ensure all lifting equipment complies with company standards, OEM requirements, and regulatory requirements.
- Coordinate third-party inspections, load testing, and certification activities.
- Maintain lifting equipment registers, inspection records, and certification documentation.
- Review and approve lifting plans and critical lift requirements as required.
- Investigate lifting equipment failures and implement corrective actions.
- Provide technical guidance and support for lifting operations across the site.
TOOLS ROOM MANAGEMENT
- Manage the operation of the tools room and ensure availability of specialized maintenance tools and equipment.
- Establish and maintain tool inventory management systems.
- Ensure proper control, storage, calibration, inspection, and maintenance of tools and equipment.
- Monitor tool utilization and implement measures to minimize loss and damage.
- Coordinate procurement and replacement of tools and workshop consumables.
- Maintain accurate inventory records within SAP or approved systems.
MAINTENANCE EXECUTION SUPPORT
- Provide workshop support for planned maintenance, breakdown maintenance, shutdowns, and major projects.
- Coordinate refurbishment and repair activities for mechanical components and assemblies.
- Support field maintenance teams with technical solutions and workshop services.
- Ensure maintenance work is completed safely, efficiently, and according to quality standards.
- Facilitate rapid turnaround of critical repairs to minimize operational downtime.
SHUTDOWN AND PROJECT SUPPORT
- Support maintenance shutdowns and major projects through workshop services, fabrication activities, and lifting equipment readiness.
- Coordinate manpower, tools, lifting equipment, and contractor support during shutdowns.
- Ensure workshop and crane resources are available to meet shutdown schedules.
- Participate in shutdown planning, execution reviews, and lessons learned activities.
CONTRACTOR AND SERVICE PROVIDER MANAGEMENT
- Manage workshop-related contractors and service providers.
- Monitor contractor performance, safety compliance, and quality of work.
- Review scopes of work, quotations, and technical proposals.
- Verify completed work and approve contractor service reports where applicable.
- Ensure contractor activities comply with company and site requirements.
PERFORMANCE MONITORING AND REPORTING
- Develop and maintain KPIs for workshop, cranes, lifting equipment, and tools room performance.
- Monitor and report: Workshop Productivity, Equipment Repair Turnaround Time, Crane and Lifting Equipment Availability, Inspection and Certification Compliance, Tool Utilization and Inventory Accuracy, Safety Performance, Maintenance Cost Performance.
Job Requirements
Education:
Bachelor s degree or Higher Diploma
Experience:
Bachelor s degree with 10+ years or Higher Diploma with 15+ years of experience in workshop operations, cranes maintenance in mining, minerals processing, or heavy industrial operations.
Experience supporting commissioning, start-up, and operational ramp-up activities is desirable
Certifications
- Strong coordination and resource management skills, particularly during shutdowns and critical maintenance activities.
- Ability to make sound technical and operational decisions under pressure.
- Strong safety leadership and commitment to fostering a proactive safety culture.
- Excellent negotiation and contractor management skills.
- High level of accountability, integrity, and professional ethics.
- Strong attention to detail and commitment to quality and compliance standards.
- Effective conflict resolution and stakeholder influencing skills.
- Ability to manage multiple priorities and deliver results within deadlines.
- Strong collaboration skills with the ability to work effectively across all organizational levels.
- Adaptability and resilience in managing changing operational requirements and business priorities.
- Continuous improvement mindset with a focus on operational excellence, reliability, and cost optimization.
- Strong presentation, report-writing, and technical documentation skills.
- Ability to work effectively in a multicultural environment and build productive working relationships with internal and external stakeholders.