Senior Engineer - Nonconventional Machining - Aerospace Research

GE Renewable Energy Power and Aviation; Kuala Lumpur; On-site; MYR 393,000 - 808,000; Full time

Job summary

A leading renewable energy firm in Kuala Lumpur is looking for a Senior Nonconventional Machining Engineer to work on the development of innovative machining processes such as Electrochemical Machining and Electro-discharge Machining. The role involves significant R&D responsibilities, leading technical teams, and interfacing with clients. The ideal candidate will hold a Master's degree with substantial experience, and the role offers a competitive salary and benefits including healthcare, retirement plans, and relocation assistance.

Benefits

Healthcare benefits

Retirement savings plan

Tuition assistance

Paid parental leave

Qualifications

• 10+ years of relevant industrial research experience.
• Experience in electrochemistry R&D with ECM and EDM.
• Familiarity with manufacturing system integration.
• Strong communication and influencing skills.

Responsibilities

• Design, develop, and test nonconventional machining processes.
• Work with customers to define process requirements.
• Track project deliverables with leadership.
• Enhance machining process capabilities considering cost and quality.

Skills

Electrochemical Machining (ECM)

Electro-discharge Machining (EDM)

Analytical skills

Technical coaching

Strong communication

Self-motivation

Education

MS degree in Engineering, Physics, or related fields

PhD degree in Engineering, Physics, or related fields

Tools

C#

C++

Python

LabVIEW

MATLAB

NX

SolidWorks

Job description

Job Summary

As a Senior Nonconventional Machining Engineer, you will work with a group of researchers and scientists in cutting edge manufacturing process development, including Electrochemical Machining (ECM) and Electro‑discharge Machining (EDM). The goals of this position include conducting research, development, optimization, and deployment of innovative nonconventional machining processes that extend the range of producibility of product designs.

Responsibilities

• Apply analytical and experimental skills to design, develop, and test nonconventional machining processes, including ECM, EDM, and Chem Milling for metals, ceramics, and composite materials.
• Work with customers and business partners to define process requirements and system specifications.
• Follow a manufacturing readiness level scorecard to drive the manufacturing process development from benchtop testing through factory pilot implementation.
• Develop methods, including diagnostics and monitoring strategies, to enhance nonconventional machining process capabilities, considering cost, schedule, and quality trade‑offs.
• Formulate project scope and plans and work with leadership and customers to track progress toward project deliverables.
• Develop technology strategy and implement actionable multigenerational technology plans for manufacturing.
• Serve as a technical coach to early‑career team members and contribute to growing the organization’s talent pipeline.
• Effectively document and communicate results to customers and leadership by preparing written reports and delivering oral presentations.

Qualifications / Requirements

• MS degree in Engineering, Physics, or related fields with 10 or more years of relevant industrial research experience. (BS degree will be considered with significant R&D experience.)
• Experience in electrochemistry R&D and familiarity with two or more nonconventional machining processes, including ECM, EDM, and Chem Milling, with ability to perform both analytical and experimental research work.
• Familiarity with manufacturing system integration, including automation and in‑situ monitoring.
• Experience in maturing manufacturing processes from lab to factory testing.
• Strong communication and influencing skills with customers, leadership, and project teams.
• , self‑motivation, and ability to collaborate across organizations to achieve results.
• Legal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas, now or in the future, for this job opening.
• Must be willing to work out of an office located in Niskayuna, NY.

Desired Characteristics

• PhD degree in Engineering, Physics, or related fields with 8 or more years of relevant industrial research experience.
• Experience with short potential pulse, sub‑1‑millisecond electrochemical oxidation experimentation.
• Familiarity with a range of manufacturing processes and operations outside of nonconventional machining, e.g., turning, milling, laser processes, welding, inspection.
• A working knowledge in the development of multi‑axis CNC machining and robotics.
• Experience in software development using languages such as C#, C++, Python, LabVIEW, and/or MATLAB.
• Knowledge of solid modeling and exposure to one or more commercial CAD/CAM systems, e.g., NX, SolidWorks.
• Exposure to emerging manufacturing trends, such as digital thread and additive manufacturing technologies.
• Experience in writing external proposals and executing government‑funded programs.
• A record of publications in peer‑reviewed journals and conference proceedings.

Compensation

Base pay range: $100,000 – $205,000 USD annually. The specific pay offered may be influenced by a variety of factors, including the candidate’s experience, education, and skill set. This position is also eligible for an annual discretionary bonus based on a percentage of your base salary. Posting is expected to close on May 16, 2025.

Benefits

Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach, a 24/7 nurse‑based resource; and access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services. Retirement benefits include the GE Retirement Savings Plan, a tax‑advantaged 401(k) savings opportunity with company matching contributions and company retirement contributions, as well as access to Fidelity resources and planning consultants. Other benefits include tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time‑off for vacation or illness.

Relocation Assistance

Relocation assistance is provided: Yes.

Equal Opportunity Employer

GE Aerospace is an Equal Opportunities Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law. GE Aerospace will only employ those who are legally authorized to work in the United States for this opening.