Operator

Ranpak; Johor; On-site; MYR 30,000 - 42,000; Full time

Job summary

A manufacturing company in Johor, Malaysia is seeking a Machine Operator responsible for operating and monitoring kraft paper conversion machines. The candidate will conduct quality checks, assist in preventive maintenance, and ensure adherence to safety protocols. Ideal applicants should have over 3 years of experience in operating industrial machinery. This role offers a dynamic work environment with shift-based hours.

Qualifications

• 3+ years of experience operating industrial machinery in a manufacturing environment.
• Experience in Kraft paper conversion or similar manufacturing is a plus.

Responsibilities

• Operate kraft paper conversion machines and monitor performance.
• Conduct quality checks and assist in preventive maintenance.
• Record production metrics and log operational data.

Skills

Mechanical systems operation

Troubleshooting skills

Attention to detail

Knowledge of safety protocols

SAP ERP familiarity

Education

SPM or Equivalent

Technical training in machinery operation

Job description

Overview

The Machine Operator is responsible for efficiently operating and monitoring kraft paper conversion machines, performing minor adjustments to maintain quality and efficiency.

Main Tasks

• The Machine Operator operates kraft paper conversion machines, monitors machine performance, and makes minor adjustments to maintain quality and production efficiency.

• Key tasks include conducting quality checks, assisting with preventive maintenance, tracking production metrics, and adhering to safety protocols.

• The operator collaborates with the production team to identify process improvements and ensure consistent product quality while minimizing downtime and waste.

Responsibilities

• Machine Operation and Monitoring
  • Run Kraft paper conversion machines that include mechanical systems, electrical controls, and pneumatic components, ensuring smooth and efficient operations.
• Monitor Machine Performance
  • Continuously monitor machine parameters, such as speed, pressure, and temperature, to ensure proper functioning and timely adjustments.
• Machine Adjustments
  • Perform minor adjustments to machine settings as necessary to maintain quality and efficiency, including speed and feed adjustments to align with production requirements.
• Quality Control
  • Inspect Finished Products
    • Conduct quality checks on finished Kraft paper products to ensure they meet specifications and standards.
  • Troubleshoot Quality Issues
    • Detect and troubleshoot any quality issues during the production process, including defects, material inconsistencies, or machine malfunctions.
  • Document Quality Deviations
    • Record and report any product deviations from quality standards and work with supervisors and maintenance to implement corrective actions.

• Machine Maintenance Support
  • Preventive Maintenance Assistance
    • Assist the maintenance team in performing routine preventive maintenance, such as cleaning, lubricating, and replacing minor parts on mechanical and pneumatic systems.
  • Report Malfunctions
    • Immediately report any significant machine malfunctions or breakdowns to the maintenance team and production supervisor to avoid prolonged downtime.
  • Basic Repairs
    • Perform basic repairs and adjustments to machines when necessary, following established procedures and under the guidance of the maintenance team.

Production Reporting

• Track Production Output
  • Record production metrics such as output, machine downtime, and material usage, ensuring accurate documentation for each shift.
• Log Operational Data
  • Ensure all production transactions and machine activity are logged in SAP ERP or similar software to maintain accurate production records.
• Communicate with Production Leader / Production Supervisor
  • Provide regular updates to production leader or production supervisor on production progress, quality issues, and machine performance.

Safety and Compliance

• Adhere to Safety Procedures
  • Follow all safety protocols, including Lock-Out Tag-Out (LOTO) procedures, when working on or near equipment to ensure personal and team safety.
• Use of PPE
  • Always ensure proper use of personal protective equipment (PPE).
• Machine Safety Checks
  • Conduct safety checks on machines before and after each shift to ensure they are functioning safely and correctly.

Continuous Improvement

• Identify Process Improvements
  • Proactively identify opportunities for improving machine performance, reducing waste, and optimizing the production process.
• Collaboration with Team
  • Work closely with the production team to share ideas for improving operational efficiency and maintaining high standards of quality and safety.

Qualifications

• Education And Experience
  • SPM or Equivalent required; technical or vocational training in machinery operation or industrial maintenance is preferred.
  • 3+ years of experience operating industrial machinery, ideally in a manufacturing environment with mechanical, electrical, and pneumatic systems.
  • Experience working in a Kraft paper conversion facility or similar manufacturing environment such as corrugated box manufacturing and flexible packaging is a plus.

Skills

• Technical Expertise
  • Proficient in operating machines with mechanical, electrical, and pneumatic controls, as well as basic machine troubleshooting.
• Problem-Solving
  • Strong troubleshooting and diagnostic skills, particularly in identifying and resolving machine-related issues.
• Attention to Detail
  • Ability to monitor product quality and perform machine adjustments to meet production standards.
• Safety-Conscious
  • Knowledge of industrial safety practices and commitment to following established safety protocols.
• ERP Systems
  • Familiarity with SAP ERP or equivalent software for logging production data and machine activity is preferred.

Other Requirements

• Ability to work in a fast-paced, shift-based environment, including nights and weekends as required.
• Strong communication skills and the ability to work in a team setting.
• Physical capability to stand for extended periods, lift heavy objects (up to xx kg), and work with large industrial machines.
• This role involves working in an industrial manufacturing environment with exposure to loud noises, dust, and heavy machinery.