Mechatronic Engineer – AOI, Robotics & Motion Systems

Ansell; Malacca City; On-site; MYR 60,000 - 80,000; Full time

Job summary

A global leader in protection solutions is seeking a Mechatronic Engineer in Malacca, Malaysia. This role involves enhancing robotic systems, motion control units, and automated inspection systems for glove production. Candidates should possess a degree in Mechatronics or related fields, with experience in automation and robotics. Competitive compensation and opportunities for personal development are provided.

Benefits

Competitive compensation plan

Opportunities for advancement

Professional development programs

Qualifications

• Certified training in OT/IIoT/Industrial Network/Smart Manufacturing is an advantage.
• Experience in robotics, motion systems, AOI, or automation in manufacturing.
• Experience leading digitalization/Industry 4.0 projects is desirable.

Responsibilities

• Develop and maintain AOI systems for glove inspection.
• Program and troubleshoot robotic systems for glove production.
• Integrate mechanical and electrical systems into automated machines.
• Implement continuous improvement initiatives to enhance system reliability.

Skills

Robotics

Motion Control

Automation

PLC Programming

CAD Design

Education

Degree in Mechatronics/Robotics/Automation/Electrical Engineering

Tools

PLC/SCADA systems

Vision Systems/AOI

Job description

Why Ansell?

At Ansell, by staying two steps ahead of workplace risk we aim to deliver innovative safety solutions that enhance people's quality of life. As a global leader in protection solutions, we design and develop a wide range of products including gloves, clothing, and other protective gear, to keep workers safe and productive in industrial, medical, and consumer applications.

Discover more about our company, our team, and our values by visiting us at https://www.ansell.com.

Ansell is looking for a Mechatronic Engineer to join our team in Malacca, Malaysia.

In this position you will play a vital role in designing, improving, and maintaining robotic systems, motion control units, and AOI (Automated Optical Inspection) systems used in surgical glove production and packing lines. This role ensures smooth automation performance, defect detection accuracy, precision handling, and system reliability while supporting Industry 4.0, APS (Autonomous Maintenance, Progressive Maintenance), and continuous improvement initiatives.

What benefits and opportunities does Ansell offer?

• Competitive compensation plan, including a performance based annual incentive.
• A culture of belonging and inclusion, collaboration thrives, and everyone feels seen, heard, and empowered—across our global community.
• Ansell University, LinkedIn Learning and Mentorship programs to develop professional and interpersonal skills.
• Opportunities to advance and grow within the company through LinkedIn Learning and Mentorships.

What your role will be?

1. AOI (Automated Optical Inspection) Systems

• Develop, calibrate, and maintain AOI systems for glove surface inspection, pinhole detection, cuff defects, and contamination detection.
• Optimize image processing algorithms, lighting setup, and camera accuracy to reduce false rejects and improve FPY.
• Conduct root cause analysis for AOI false detection, miss-detection, or camera downtime.
• Work with Process/Quality teams to improve defect classification database and integrate with MES/SCADA.

2. Robotics & Motion Control

• Program, install, and troubleshoot robotic arms, servo systems, pick-and-place units for glove transfer, stacking, packing, and box loading.
• Design robotic end-effectors (grippers, suction tools) suitable for latex/nitrile glove handling without deformation.
• Configure motion controllers, servo drives, linear actuators for synchronized motion during stripping, packaging and carton sealing operations.
• Ensure safe robot operation with proper safety sensors, interlocks, and ISO 10218 compliance.

3. Mechatronic System Integration

• Integrate mechanical, electrical, pneumatic, and control systems into fully functional automated machines.
• Support design and enhancement of dipping line mechanical systems, glove formers loading, brush systems, transfer conveyors, and packing automation.
• Collaborate with PLC/SCADA team to integrate motion systems with OT infrastructure (Siemens/Allen Bradley/Omron etc.).
• Participate in design and fabrication of prototypes or jigs using CAD & simulation tools.

4. Reliability & Continuous Improvement

• Improve system uptime, reduce breakdowns through PM/PdM (vibration, thermography, camera lens cleaning schedules).
• Implement data-driven improvements via AOI rejection data, motion accuracy logs, and robotic downtime records.
• Lead technical troubleshooting and Kaizen activities for robotic/motion failures on lines.

5. Documentation & Governance

• Develop and maintain system manuals, backup programs, wiring diagrams, robotic program archives, camera calibration logs.
• Comply with safety, GMP, and global engineering standards.
• Support change management, version control, and cybersecurity requirements for robots and smart devices.

What will you bring to Ansell?

• Degree in Mechatronics/Robotics/Automation/Electrical Engineering.
• Certified training in OT/IIoT/Industrial Network/Smart Manufacturing is an added advantage.
• Experience in robotics, motion systems, AOI, or automation in manufacturing environment (preferably glove/medical devices/FMCG).
• Experience in PLC/SCADA/MES/IIoT integration preferred.
• Prior experience leading digitalization/Industry 4.0 projects is highly desirable.
• PLC & Motion Controller Programming (Siemens, AB, Omron)
• Robotics (ABB, KUKA, Mitsubishi, Fanuc, Epson)
• Vision Systems/AOI (Keyence, Cognex, Omron, Hikrobot)
• Servo motors, stepper systems, pneumatics, linear modules
• CAD (SolidWorks/AutoCAD), basic machining & tooling knowledge

Join us to lead the world to a safer future, apply today!

Equal Opportunity Employer

Ansell is committed to a policy of Equal Employment Opportunity and will not discriminate against an applicant or employee based on race, color, religion, creed, national origin or ancestry, sex, age, physical or mental disability, veteran or military status, genetic information, marital status, parental status, or any other legally recognized protected basis under federal, state, or local law. The information collected by this application is solely to determine suitability for employment, verify identity, and maintain employment statistics on applicants.

Our Commitment to Belonging and Inclusion

Ansell’s vision is about creating safe spaces where all perspectives are valued alongside individual contributions. When we say that everyone deserves to belong, feel included and empowered at work., it's not just words. We want applicants to know that we endeavor to create an inclusive environment that will consider all, regardless of age, gender, background, disability, veteran status, or experience alone! It’s what drives Ansell as an organization towards a workforce that reflects the communities in which we operate, it’s what drives us to serve our customers and stakeholders with pride, and it’s what differentiates Ansell.

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