Manufacturing Process Failure Analyst

Bosch; Bayan Lepas; Vor Ort; MYR 50.000 - 90.000; Vollzeit

Zusammenfassung

Bosch Malaysia seeks a skilled Technician to act as the primary technical resource for first-level failure analysis on tools, battery packs, and components from production lines. You will drive root cause analysis, develop methodologies, and support continuous improvement initiatives across quality and manufacturing teams.

You will collaborate with Production, Quality, Engineering, and suppliers to improve product reliability, monitor failure trends, and maintain manufacturing documentation and

Qualifikationen

• Diploma or equivalent in Mechanical / Electrical & Electronics Engineering.
• Proficiency in spoken and written English and Bahasa Malaysia.
• 5 years’ working experience in Technician role/Failure analysis.
• Experience working in manufacturing field or handling machines.
• Experience and knowledge in welding process or laser marking process.
• Expert in Microsoft Office applications.
• Familiar with statistical process control methods, MTM-UAS, FMEA and AUTOCAD.
• Knowledge of manufacturing processes, production flow, and assembly operations.
• Knowledge of problem-solving methodologies, including Root Cause Analysis (RCA), 5-Why Analysis, Fishbone Diagram, and 8D methodology.
• Knowledge of production quality systems, defect analysis, failure analysis, containment actions, and corrective action implementation.
• Knowledge of engineering documentation, including Production Work Instructions (PWI), Production Quality Indications (PQI), Control Plans, In-Process Checklists, and Quality Alerts.
• Knowledge of statistical and production performance indicators such as FOR, FPY, OEE, productivity, scrap rate, and process capability.
• Knowledge of dimensional measurement techniques and measuring equipment, such as vernier calipers, height gauges, torque measurement devices, and other inspection tools.
• Knowledge of manufacturing systems and software applications, including SAP, barcode systems, traceability systems, and Microsoft Office applications.
• Knowledge of laser marking systems, barcode generation, traceability requirements, and product identification standards.
• Basic knowledge of supplier quality management and supplier complaint handling processes.

Aufgaben

• Conduct first-level failure analysis on rejected tools, battery packs, and components to identify process, material, manufacturing, or supplier related issues.
• Coordinate measurement and verification activities for dimensional analysis of parts and assemblies to support root cause investigation and problem-solving.
• Follow up and track the resolution status of supplier-related quality issues, ensuring timely containment and corrective actions.
• Support production documentation maintenance including In-Process Checklists, Production Work Instructions (PWI), and Quality Alerts.
• Develop and maintain rework and sorting instructions for non-conforming products detected during production.
• Monitor production quality performance and failure trends, perform data analysis, and provide corrective action recommendations.
• Provide technical support and training to production associates on quality requirements and standard work practices.
• Ensure compliance with manufacturing procedures, quality standards, safety requirements, and company policies.

Kenntnisse

English proficiency

Bahasa Malaysia

Ausbildung

Diploma in Mechanical / Electrical & Electronics Engineering

Tools

SAP

Barcode systems

Traceability systems

Microsoft Office

Jobbeschreibung

Bosch Malaysia seeks a skilled Technician to act as the primary technical resource for first-level failure analysis on tools, battery packs, and components from production lines. You will drive root cause analysis, develop methodologies, and support continuous improvement initiatives across quality and manufacturing teams.

You will collaborate with Production, Quality, Engineering, and suppliers to improve product reliability, monitor failure trends, and maintain manufacturing documentation and