Head of Fluid Control Components Manufacturing Operations

UHP Gas-Sys Technology Pte Ltd; Johor Bahru; On-site; MYR 120,000 - 200,000; Full time

Job summary

A leading manufacturing company in Johor Bahru is seeking a Head of UHP Gas Component Manufacturing Operations to oversee its facility. This role requires strong leadership and extensive experience in precision gas component manufacturing. The ideal candidate will drive operational excellence, quality assurance, and process optimization, ensuring compliance with industry standards. Join us to lead a team committed to high standards and continuous improvement.

Qualifications

• 10–20 years of experience in precision or UHP gas component manufacturing.
• At least 5 years in a senior leadership role.
• Proven expertise in manufacturing processes for regulators, valves, and fittings.

Responsibilities

• Lead and manage complete manufacturing operations for UHP gas components.
• Establish production management systems and implement Lean Manufacturing.
• Drive quality assurance programs to achieve zero-defect manufacturing.

Skills

Leadership

Process Optimization

Quality Management

Communication

Team Development

Education

Bachelor’s or Master’s degree in Mechanical, Manufacturing, or Industrial Engineering

Tools

ERP/MRP systems

Job description

Job Summary

We are seeking a dynamic and experienced Head of UHP Gas Component Manufacturing Operations to lead our Malaysia-based manufacturing facility focused on Ultra-High Purity (UHP) gas components, including regulators, valves, filters, fittings, and precision assemblies.

The candidate will oversee end-to-end manufacturing, quality assurance, production control, and team development, driving operational excellence in accordance with ISO, SEMI, and ASME standards.

This role requires a proven leader with a strong background in production systems, process optimization, and quality management methodologies (8D, RCCA) for UHP component manufacturing.

Key Responsibilities

• Lead and manage complete manufacturing operations for UHP gas components (regulators, valves, filters, and fittings).
• Establish and maintain robust automated production management systems, including time studies, process studies, and workflow optimization.
• Develop and implement Lean Manufacturing and 5S systems to improve throughput, yield, and equipment utilization.
• Ensure UHP cleanliness and electropolish (EP) process compatibility in all production stages, maintaining compliance with SEMI F19/F57, ISO 8573, and ASME B31.3.
• Drive quality assurance programs, including root cause analysis (RCCA), 8D reporting, SPC, and FMEA, to achieve zero-defect manufacturing.
• Oversee supplier quality, incoming inspection, cleanroom assembly, and final product testing for UHP performance validation.
• Collaborate closely with engineering, R&D, and global leadership for new product industrialization in valves, regulators, and filters.
• Establish KPIs for productivity, quality, and delivery, ensuring all targets are aligned with company goals.
• Manage resource planning, workforce training, and skill matrix development for high-performance manufacturing teams.
• Implement continuous improvement systems (Kaizen, Six Sigma) to enhance cost efficiency and product reliability.
• Ensure strict adherence to ESD, safety, and UHP cleanliness protocols within the production environment.
• Represent manufacturing operations in management reviews, audits, and cross-functional global initiatives.

Qualifications & Experience

• Bachelor’s or Master’s degree in Mechanical, Manufacturing, or Industrial Engineering (Electrical/Mechatronics with relevant experience also considered).
• 10–20 years of experience in precision or UHP gas component manufacturing, with at least 5 years in a senior leadership role.
• Proven expertise in regulator, valve, and fitting manufacturing processes — including machining, welding, assembly, and leak testing.
• Strong understanding of UHP and EP-compatible materials (316L VIM-VAR, Hastelloy, etc.) and surface finish requirements (Ra ≤ 10 µin).
• Demonstrated experience in quality systems management – 8D, RCCA, FMEA, SPC, MSA, and ISO 9001/14001.
• Familiarity with SEMI, ISO, and ASME compliance for gas components.
• Hands-on experience with ERP/MRP systems, production scheduling, and manufacturing analytics.
• Strong leadership, communication, and mentoring skills with a track record of building high-performance teams.

Preferred Attributes

• Experience in automated EP (Electropolish) process oversight and cleanroom manufacturing for UHP systems.
• Certification in Lean Six Sigma (Green/Black Belt) or equivalent.
• Exposure to international manufacturing environments in the semiconductor or precision instrumentation sectors.
• Ability to drive strategic operations transformation while maintaining quality and delivery excellence.