ESD Program Development & Implementation
- Design, develop, and implement a comprehensive ESD control program aligned with industry standards (e.g., ANSI/ESD S20.20, IEC 61340-1‑5‑1).
- Establish and define Electrostatic Protected Areas (EPAs) within the plant, including workstations, production lines, and storage areas.
- Develop and document ESD control procedures, work instructions, and guidelines for all relevant processes, including handling, assembly, testing, packaging, and shipping of ESD-sensitive (ESDS) items.
- Ensure proper grounding and bonding systems are in place and maintained for equipment, workstations, and personnel.
- Maintain the ANSI ESD S20.20 Certification.
Training and Awareness
- Develop and deliver comprehensive ESD awareness and technical training programs for all employees who handle or work near ESDS items.
- Foster a culture of ESD awareness and accountability among plant personnel.
Auditing and Compliance
- Identify non-conformities, root causes, and implement corrective and preventive actions.
- Prepare audit reports and present findings to management.
- Stay updated on the latest ESD standards, technologies, and best practices.
- Provide ESD 20.20 criteria guidance following industry and customer specifications.
- Support external audits related to ESD control programs (e.g., ISO 9000 audits).
Material and Equipment Selection
- Evaluate, select, and procure appropriate ESD-safe materials, tools, and equipment (e.g., ESD mats, wrist straps, footwear, garments, ionizers, packaging, cleaning tools).
- Work with suppliers to ensure purchased materials and equipment meet ESD requirements.
Troubleshooting and Continuous Improvement
- Investigate and resolve ESD-related issues, product failures, and customer complaints.
- Conduct technical analysis and testing of ESD control measures (e.g., surface resistance, wrist strap/footwear testing, ionizer performance).
- Implement continuous improvement initiatives to enhance the effectiveness and efficiency of the ESD control program.
- Monitor and analyze ESD data (e.g., audit findings, failure rates) to identify trends and areas for improvement.
Collaboration and Communication
- Collaborate with engineering, manufacturing, quality, and maintenance teams to integrate ESD control into all aspects of plant operations.
- Provide expert advice and technical support on ESD matters to various departments.
- Communicate effectively with internal stakeholders and external vendors regarding ESD requirements and performance.
Qualifications
- Bachelor's Degree in Electrical Engineering, Electronics Engineering, Materials Science, Industrial Engineering, or a related technical field.
- Minimum 4 years of hands‑on experience in a similar role.
- Preferably someone with applicable certification: ESD Association (ESDA) professional certifications (e.g., Certified ESD Program Manager, Certified TR53 Technician).
- Proven experience in developing, implementing, and managing ESD control programs.
- Ability to exercise good judgment in providing ESD guidance.
- Strong knowledge of computer applications and the ability to accurately perform tasks using Google, Microsoft, SAP, Minitab etc.
- Strong knowledge of shop floor control and quality management documentation systems.
- Hands on ESD equipment: Ohmmeter, Advanced ground circuit tester, Charge plate monitor, Surface resistance meter kit, Digital Statistical Field Meter.