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Smith Nephew seeks an Engineer, Quality Control to lead and continuously improve QC for raw materials, incoming and in-process inspections. You will ensure only compliant materials enter production through robust inspection systems, risk-based controls and continuous improvement initiatives.
You will collaborate with Supplier Quality, Operations, Manufacturing Engineering and Quality Engineering to proactively manage material-related quality risks, escalate issues, and drive CAPA and MRB
Life Unlimited. At Smith+Naphew, we craft and manufacture technology that takes the limits off living.
Responsible for managing and continuously improving Quality Control (QC), with a focus on raw materials, incoming and in-process inspections. Ensures only compliant materials enter production through effective inspection systems, risk-based controls, escalation, and continuous improvement. Works closely with Supplier Quality, Operations, Manufacturing Engineering, and Quality Engineering to proactively manage and contain material-related quality risks.
Develop and improve risk-based incoming inspection strategies, sampling plans, and inspection readiness based on supplier performance, material criticality, specifications, and quality trends.
Improve inspection capacity, accuracy, cycle time, and efficiency through MSA, validated inspection methods and tools, data analysis, digitalization, and automation.
Lead investigation and rapid containment of raw material quality issues, including escalation, root-cause analysis, and corrective actions with Supplier Quality and Operations.
Manage the Material Review Board and nonconforming materials, including investigation, segregation, CAPA, complaints, corrective and preventive actions, and quality metrics.
Support training and competency development for QC inspectors and Operations teams on inspection methods, defect classification, sampling plans, and acceptance criteria.
Drive improvements in QC efficiency, automation, digitalization, data analytics, and inspection best practices.
Ensure incoming inspection activities comply with applicable standards, regulations, and internal procedures while maintaining documentation, traceability, and audit readiness.
Requires a Bachelor's degree, preferably in Engineering or a related field, with strong knowledge of Quality Control, incoming inspection, raw material quality, inspection methods, risk-based sampling strategies, and engineering specifications.
The ideal candidate should have practical knowledge of quality tools and methodologies such as MSA, SPC, data analytics, 8D, 5-Why, Fishbone Analysis, DMAIC, CAPA, and MRB. A good understanding of ISO 13485 and FDA 21 CFR Part 820, together with Lean and Six Sigma principles, is important for managing nonconformances, investigations, corrective actions, and continuous improvement.
Requires 5-8 years of experience in Quality Engineering or Quality Control within a regulated manufacturing environment, preferably in the medical device industry. Experience in incoming inspection, inspection planning, supplier/material quality issues, and improving inspection efficiency and accuracy is required, with exposure to training or coaching QC inspectors or production personnel preferred.
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