Engineer & Process (Value Stream)

Bosch Power Tools; Penang; On-site; MYR 100,000 - 150,000; Full time

Job summary

A leading manufacturing company in Penang seeks a Production Engineer to enhance production line efficiency and troubleshoot quality issues. Candidates must hold a Bachelor’s degree in Engineering, have at least one year of experience in a manufacturing setting, and be Malaysian citizens. Key responsibilities include leading process improvements, data analysis, and training staff. This role is pivotal to meeting quality and productivity targets in the manufacturing process.

Qualifications

• Malaysian citizen required.
• Minimum 1 year experience in a manufacturing environment.
• Self-motivated with the ability to manage time effectively.

Responsibilities

• Lead planning and improvement of production line layout.
• Perform big data analysis and troubleshoot production losses.
• Train and guide trainers and operators on manufacturing processes.

Skills

Problem-solving techniques

Communication skills in English and Bahasa Malaysia

Ability to lead teams

Knowledge in PFMEA and Control plan

Analytical tools knowledge (DOE, SPC, etc.)

Education

Bachelor’s Degree in Electrical & Electronics Engineering

Bachelor’s Degree in Mechanical Engineering

Bachelor’s Degree in Mechatronic Engineering

Job description

Job Description

• To lead, plan (or improve the current) and buy off production line layout, workplace/workstation layout, material flow planning, space, direct labor headcount and shift requirements.
• To perform big data analysis, review, improve process parameter and trouble shoot all OEE losses of the production lines, including debugging and providing disposition to all fall out rates from production processes or machine testing.
• To lead & perform continuous improvement to the process planning and industrial engineering for existing running products (Line balancing, VT study, improvement & updating).
• To review process control parameters, checklist and perform regular process and machine, capability study (CpK, CmK, GR&R) on related processes in the series production.
• To establish standardize work through time studies, MTM/UAS on process and implement ergonomics at workstation after SOP.
• To optimize line Balancing with the evaluated time studies.
• To review, maintain and revise manufacturing engineering documents: Work Instruction, Visual aids, Line balancing, FMEA for product and process concern after SOP.
• To lead, plan and introduce cost reduction activities through process, VT, and headcount improvement.
• To coordinate, root cause and report out all second source, RPP, component. qualification builds and 1st lot monitoring build (optical carrier new mold, lens new coating & etc).
• To train and guide Trainers, Supervisors and Direct Operators on manufacturing processes.
• To support Production in achieving the effectiveness/ productivity, output, FOR and quality target.
• To troubleshoot process and quality related problems in production.
• To participate in all relevant audits, coordinate in providing and implementing corrective actions.
• To participate actively in BPS activity (LLD, QVSM, VSM / VSD), identify and lead the improvement projects.
• Prepare ISIR Evaluation/QZ samples tools.
• Participate and support in daily Point CIP.
• Coordinate rework activity for related product quality.
• To participate in all critical milestone process – involve B, C & D Sample Build of New Project.
• To Lead or Participate in PSS/8D for related product quality.
• Other tasks assigned by the superior as and when necessary.

Qualifications

• Applicants must be Malaysian citizens.
• Bachelor’s Degree in Electrical & Electronics Engineering, Mechanical Engineering or Mechatronic Engineering only.
• Minimum of 1 years’ experience in a manufacturing environment.
• Able to communicate orally and written in English and Bahasa Malaysia.
• Ability to lead & apply problem-solving technique in solving Quality issues including risk assessment evaluation.
• Knowledge in PFMEA & Control plan.
• Knowledge in Analytical tools such DOE, SPC, MSA, APQP and PPAP, QFD, 8D, CpK, CmK or Cgk (added advantages).
• Ability to manage personnel time to ensure the success of a project and completion of assignments.
• Ability to work with minimum supervision, giving constructive feedback regularly & self motivation.

Additional information

• Provide technical support to the series production to ensure manufacturing meeting safety, quality, cost, and delivery through manufacturing process compliance of direct labour and quality requirement of both direct and indirect material.
• Responsible for overall manufacturing process compliance from the safety, quality, cost and delivery aspect of direct labour, machine processes and of both direct and indirect material.
• Responsible to meet the manufacturing line direct productivity (DP) as the Key Performance indicator (KPI).
• Responsible to meet the manufacturing line internal defect cost (IDC), First Pass Yield (FPY) and line failure rates (FOR) as the key performance indicator (KPI).
• Specific tasks assigned by the superior as and when necessary.