Wiring Harness Sourcing Specialist

Exponent

Bengaluru

On-site

INR 1,500,000 - 2,100,000

Full time

9 days ago

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Job summary

Exponent is seeking a Wiring Harness Sourcing Specialist in Bengaluru to lead the wire harness commodity strategy, RFQ management, and supplier development across TE, Amphenol, Molex and others. You’ll collaborate with design, electrical engineering and quality teams to drive cost and delivery performance.

Responsibilities include cost breakdowns, copper indexation, negotiations, and ensuring supply continuity for long-lead parts while advancing DFx and VA/VE opportunities.

Qualifications

  • 5–8 years in wire harness sourcing or NPD+Costing
  • Experience with Tier-1 wire harness manufacturers or automotive/EV OEM sourcing
  • Strong analytical and Excel skills
  • Willing to travel to supplier sites

Responsibilities

  • Develop and run the wire harness commodity strategy, covering supplier base, dual sourcing and cost roadmap
  • Manage RFQs, technical and commercial evaluation, supplier nomination, and development through proto, PPAP and SOP
  • Prepare harness cost breakdowns and lead fact-based negotiations and annual price reviews
  • Put copper-indexed pricing mechanisms in place and validate supplier claims for raw-material price variation
  • Assess and audit harness suppliers for capability, process control, capacity and quality systems; drive corrective actions
  • Manage sourcing for branded connectors/terminals (TE, Amphenol, Molex, Aptiv, Yazaki, JST, etc.), including alternates
  • Find cost-reduction opportunities through routing optimisation, wire gauge/material changes, and design-for-manufacture
  • Track capacity, lead times and risks for long-lead and single-source components; support ramp-ups and ECIs
  • Manage POs, schedule agreements, purchase agreements, tooling and supplier scorecards

Skills

Wire harness design
Supplier negotiations
Cost modelling
ERP systems
Quality systems
Data analysis

Education

B.E./B.Tech in Electrical, Electronics, Mechanical or Automobile Engineering

Job description

Role

Wiring Harness Sourcing Specialist

Department: Strategic Sourcing Location: Bengaluru, India Experience: 5-8 Years

Your Team:

You’ll be working with the Strategic Sourcing Team.

Our philosophy:
Break. Believe. Build.

Break stuff, break assumptions, break the thumb rule.

Believe in the team, the process, and through failures.

Build fast, build passionately, build to simplify.

Own it like you mean it.

What you’ll do:
  • Commodity strategy: build and run the wire harness commodity strategy, covering supplier base, dual sourcing and cost roadmap.
  • New part development: manage RFQs, technical and commercial evaluation, supplier nomination, and development through proto, PPAP and SOP, working with design, electrical engineering, quality and program teams.
  • Should-cost and negotiation: prepare harness cost breakdowns (copper and cable cost by length and gauge, terminals, connectors, accessories, crimping, assembly and test labour, EOL testing, overheads, profit). Lead fact-based negotiations and annual price reviews.
  • Copper and RM indexation: put copper-indexed pricing mechanisms in place and manage them, then validate supplier claims for raw-material price variation.
  • Supplier development: assess and audit harness suppliers for capability, process control (crimp height and pull test, crimp cross-section, EOL/continuity testing, error-proofing), capacity and quality systems. Drive corrective actions and improvements.
  • Connector and terminal sourcing: manage sourcing and lead times for branded connectors and terminals (TE, Amphenol, Molex, Aptiv, Yazaki, JST and others), including alternates and approved-equivalent strategies.
  • VA/VE: find cost-reduction opportunities through routing optimisation, wire gauge and material changes, connector standardisation and design-for-manufacture.
  • Supply continuity: track capacity, lead times and risks for long-lead and single-source components. Support ramp-ups and engineering change implementation.
  • Commercial and documentation: manage POs, schedule agreements, purchase agreements, tooling (crimp applicators, assembly boards, test fixtures) and supplier performance scorecards.
What you’ll bring:
  • Wire harness design and manufacturing: cutting, stripping, crimping, ultrasonic welding, soldering, sealing, taping, sleeving, conduits, overmoulding and formboard assembly
  • HV and LV harnesses, including high-voltage EV cables, shielding, HV connectors and HVIL
  • Cable specs and standards: ISO 6722, ISO 19642, LV 112, USCAR-21, IPC/WHMA-A-620
  • Reading harness drawings, 2D formboard layouts, schematics and BOMs
  • Harness testing and validation: continuity, hipot, insulation resistance, pull test, crimp cross-section analysis
  • Quality systems: APQP, PPAP, PFMEA, control plans, IATF 16949
Education qualification

Experience: 5–8 years in wire harness, either at a Tier-1 wire harness manufacturer (in engineering, NPD+Costing or sales) or in commodity sourcing at an automotive or EV OEM - Education: B.E./B.Tech in Electrical, Electronics, Mechanical or Automobile Engineering

What matters to us:
  • Strong commodity expertise, credible in technical discussions with suppliers and design teams
  • Strong costing and negotiation skills
  • Structured, data-driven approach. Advanced Excel. ERP familiarity.
  • Good stakeholder management across engineering, quality, program and finance teams
  • Willing to travel to supplier sites
About Us:

Exponent is building the energy stack powering commercial EVs in India. Our proprietary battery and charging technology enables safe, reliable 15-minute rapid charging while delivering a 3,000-cycle battery life warranty using standard lithium-ion cells. Today, our platform powers high-utilisation commercial vehicles - from three-wheelers to intercity buses, making electric mobility rapid, more reliable and more affordable than petroleum.

Founded by Arun Vinayak (Founding Partner & Former Chief Product Officer, Ather Energy), Exponent is a 250+ member team of passionate builders solving some of the toughest engineering challenges in energy.

If solving hard engineering problems across mechanics, thermal systems, power electronics, manufacturing, and the charging network, while staying obsessed with customer experience excites you, we'd love to build with you.

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