Test Engineer - Product Assurance

Allegion; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Allegion in Bengaluru seeks a Mechanical Design & Validation Engineer to lead DVP&R and hands-on testing of door hardware products. You will design fixtures, integrate sensors and PLC-driven test rigs, and analyze data to drive quality improvements.

The role requires 5+ years in mechanical design and testing, a Bachelor's in engineering, and travel up to 10%. You will collaborate with cross-functional teams ensuring compliance with safety and lifecycle processes.

Qualifications

• Experience in executing DVP&R for mechanical products.
• Ability to design and validate test fixtures and rigs.
• Hands-on with DEWESoft or equivalent data logging systems.
• Knowledge of sensors, DAQ systems, calibration and signal conditioning.
• Experience with PLC-based or automated test systems.
• Strong root cause analysis and failure analysis skills.
• Proficient CAD tools (Creo/SolidWorks/CATIA).
• Familiarity with ECN, BOM and PLM processes.
• Excellent analytical, documentation and communication skills.

Responsibilities

• Develop and own DVP&R aligned with product requirements and standards.
• Plan and execute mechanical tests for durability, lifecycle and performance.
• Design, validate, and maintain test fixtures, jigs, and automated rigs.
• Set up measurement systems, select sensors, calibrate instruments.
• Define PLC controls and integrate with DAQ for synchronized testing.
• Perform RCA using structured methods and correlate with field data.
• Collaborate with design teams to support Design for Test and risk assessments.

Skills

DVP&R execution

Test fixture design

DEWESoft data logging

Sensors & DAQ systems

PLC-based testing

RCA & failure analysis

CAD tools (Creo/SolidWorks/CATIA)

ECN & BOM

Documentation & communication

Education

Bachelor's degree in mechanical/electronics/instrumentation

Tools

Creo

SolidWorks

CATIA

Job description

Creating Peace of Mind by Pioneering Safety and Security

At Allegion, we help keep the people you know and love safe and secure where they live, work and visit. With more than 40 brands, 14,000+ employees globally and products sold in 130 countries, we specialize in security around the doorway and beyond.

Additionally, Allegion is proud to be recognized with the 2026 Gallup Exceptional Workplace Award (GEWA) for the third consecutive year, earning distinction in both the employee engagement and strengths categories. This year, Allegion also received Gallup’s With Distinction honor — a designation reserved for a select group of organizations that go above and beyond in building exceptional workplace cultures.

Key Responsibilities

Product Validation & DVP&R

• Develop and own Design Verification Plans & Reports (DVP&R) aligned with product requirements, standards, and engineering intent.
• Plan and execute mechanical functional, durability, lifecycle, performance, and environmental tests.
• Ensure full traceability between requirements, DVP&R and compliance with applicable regulatory and industry standards.
• Review, approve, and present test reports and validation summaries.

Test Fixture & Rig Development

• Lead the design, development, and validation of mechanical test fixtures, jigs, and automated test rigs.
• Create and review CAD designs ensuring accuracy, repeatability, safety, and test intent alignment.
• Define fixture and instrumentation needs early in the DVP&R phase.
• Support BOM creation, vendor coordination, fabrication, assembly, and commissioning.
• Drive continuous improvement of fixtures and rigs based on test data, failures, and design evolution

Measurement, Data Logging & Instrumentation (Hands-On)

• Perform hands-on setup and configuration of measurement and data acquisition systems, including DEWESoft or equivalent DAQ platforms.
• Select, integrate, and validate sensors such as load cells, strain gauges, displacement, torque, pressure, and temperature sensors.
• Define sampling rates, channel configurations, filtering, triggering, and synchronization to ensure high-quality data capture.
• Ensure measurement accuracy through calibration, system validation, and troubleshooting of signal issues.

Automation & Test Systems

• Define functional and performance requirements for PLC-controlled and automated test systems, and collaborate with automation engineers to develop, troubleshoot, and optimize PLC logic.
• Integrate PLC controls with DAQ and data-logging systems to enable synchronized testing and measurement.
• Ensure reliability, repeatability, and safe operation of all test equipment.

Data Analysis & Root Cause Analysis

• Identify failure mechanisms using measurement data, instrumentation feedback, and physical inspection.
• Analyze test data to identify trends, degradation behaviour, and failure modes.
• Lead root cause analysis (RCA) using structured problem-solving methods (5-Why, Fishbone, DFMEA, etc.).
• Correlate laboratory test data with field performance and engineering feedback.

Cross-Functional Collaboration & Lab Ownership

• Partner with Product Design teams to support Design for Test (DFT) and validation readiness.
• Provide validation input to DFMEA and risk assessments.
• Own lab equipment, test rigs, instrumentation, and DAQ systems.
• Ensure compliance with safety, quality systems, 5S, calibration, and audit requirements.
• Support lab capability expansion and mentor test technicians.

Required Skills & Experience

• Strong experience in DVP&R execution and mechanical product validation
• Proven expertise in test fixture and rig design
• Hands-on experience with DEWESoft or similar data logging systems
• Knowledge of sensors, DAQ systems, signal conditioning, and calibration
• Experience with PLC-based or automated test systems
• Strong RCA and failure analysis capability
• Proficiency in CAD tools (Creo, SolidWorks, CATIA, or equivalent)
• Familiarity with ECN, BOM, and product lifecycle processes
• Excellent analytical, documentation, and communication skills

Preferred:

Experience with architectural door hardware and exposure to BHMA / UL standards.

Job Requirements

• Experience: 5+ years in mechanical design, testing, validation, or product assurance roles
• Education: Bachelor's degree in mechanical/Electronics/Instrumentation Stream
• Travel: Up to 10%

We Celebrate Who We Are!

Allegion is committed to building and maintaining a diverse and inclusive workplace. Together, we embrace all differences and similarities among colleagues, as well as the differences and similarities within the relationships that we foster with customers, suppliers and the communities where we live and work. Whatever your background, experience, race, color, national origin, religion, age, gender, gender identity, disability status, sexual orientation, protected veteran status, or any other characteristic protected by law, we will make sure that you have every opportunity to impress us in your application and the opportunity to give your best at work, not because we’re required to, but because it’s the right thing to do. We are also committed to providing accommodations for persons with disabilities. If for any reason you cannot apply through our career site and require an accommodation or assistance, please contact our Talent Acquisition Team.

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REGISTERED IN IRELAND WITH LIMITED LIABILITY REGISTERED NUMBER 527370

Allegion is an equal opportunity and affirmative action employer

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