Team Manager - Maintenance for Battery Pack Assembly

Hero Motocorp Limited; Chittoor; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

Hero MotoCorp Limited in India is seeking a Team Manager - Maintenance (Battery Pack Assembly) to lead breakdown and preventive maintenance on the automated battery pack manufacturing line, including ABB/Mitsubishi robots, conveyors and glue dispensing systems.

You will supervise technicians, perform RCA with CAPA, and drive safety, daily MIS reporting in SAP, and ensure production targets and quality standards are met.

Qualifications

• Academic qualifications with hands-on automation exposure in battery pack lines.
• Experience in breakdown and preventive maintenance on automated lines with PLCs and robotics.
• Strong ability to perform root cause analysis and CAPA in manufacturing environments.

Responsibilities

• Attend breakdowns and PM, CBM, TBM of equipment on the battery pack line.
• Perform RCA and implement CAPA to prevent recurrence.
• Diagnose faults with Mitsubishi PLC (Q series) and HMI; modify logic as required.
• Guide technicians to install, maintain or repair electrical systems across ABB/Mitsubishi robots.
• Ensure daily maintenance MIS reporting in SAP for breakdowns, PM, TBM, CBM.
• Adhere to safety practices and work to eliminate unsafe conditions.

Skills

Analytical thinking

Problem solving

Supervisory leadership

Team coordination

Education

B.E/B.Tech Electrical/Electronics

Diploma Electrical/Electronics

Tools

Mitsubishi PLC (Q series)

HMI diagnostics

ABB/Mitsubishi Robots

Cognex Vision systems

Graco Glue dispensing

Conveyors & Sensors

Amada Welding Robots

Job description

Team Manager - Maintenance (Battery Pack Assembly)

Function Operations Pay Band E4 to M2 Role As the Team Manager - Maintenance (Battery Pack Assembly) you will be part of the Operations and will report to the Section Head - Maintenance (EV). The purpose of your role will be to do Ability to manage breakdown maintenance & preventive maintenance of Automated battery manufacturing line equipped with Robots & Glue dispensing machines to ensure smooth functioning of equipment by eliminating the hindrance to production. A purpose driven role for you

Key Responsibilities

• Attending the breakdown & PM, CBM, TBM of various equipment like ABB & Mitsibishi Scara Robots, Graco & Netzsch pumps, Conveyors, Battery Tester, Cognex Vision systems, Festo drives & Ador EOL testing machines in fully automated Battery Pack Manufacturing line.
• Attending and resolving Machinery Breakdowns with Root cause analysis & CAPA
• Hands‑on Experience in Mitsubishi PLC (Q series) and HMI for diagnosis of the faults & logic modifications as per requirements.
• Direct and support technicians to install, maintain or repair electrical systems, diagnosis & repairs of electrical problems in ABB, Mitsubishi robots, pumps and conveyors & Mitsubishi PLC.
• Ensuring daily maintenance MIS reporting in SAP for breakdowns & PM,TBM,CBM
• Ensuring safe working practices & Identify/help in eliminating the unsafe condition

Day in the life

Manage EV Battery pack line, Drive train Assembly line reducing the Breakdown frequency and hours to ensure smooth functioning by eliminating the hindrance to production.,Daily Shift handling, Manpower allocation as per the standards,ensuring the safety of people with upkeeping the motivation resource utilization as per the set target, rejection reductions and to achieve the daily set production volume targets ensuring the quality standards.

Academic Qualification & Experience

B.E / B.Tech - Electrical / Electronics Preferrably with 6 to 8 Years of Experience or Diploma in Electrical Engineering / Electronics with 10 to 12 Years in automated Battery Pack Manufacturing line with ABB, Robots, Mitsubishi PLC, Cognex Vision systems & Graco Gluing systems

Technical Skills/Knowledge

• Hands‑on Experience in Mitsubishi PLC (Q series) and HMI for diagnosis of the faults & logic modifications as per requirements.
• Ability to implement Digitization, Automation and IoT projects across the plant
• EV Battery Pack equipment, SCARA Robots & Amada Welding Robots
• Conveyors, UPS, PLC, Vision Systems
• Adhesive dispensing equipment
• Maintenance and Projects

Behavioural Skills

• Excellent analytical and problem‑solving skills.
• Ability to prioritize tasks and to delegate them when appropriate.
• Strong supervisory and leadership skills
• Behavioral Based Safety Approach
• planning and decision making.

What will it be like to work for Hero

As the world’s largest manufacturer of motorcycles and scooters for the last 25 years , Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower. If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting‑edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world’s largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG). Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero. Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI). Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action. Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India's flag bearer in global rally racing.

Experience Level

Mid Level