Structural Design and Analysis Engineer

Astrobase Space Technologies Pvt. Ltd.; Bengaluru; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Astrobase Space Technologies Pvt. Ltd. is seeking a Structural Design & Analysis engineer to join our spacetech startup in Bengaluru.

You will design, model, analyze, and optimize rocket structures using metallic and composite materials, and collaborate with propulsion, aerodynamics, and manufacturing teams to ensure feasible, safe, and high-performance configurations. The role requires hands-on experience with CAD and FEA tools, plus strong analytical and communication skills.

Qualifications

• Proficiency in CAD software and engineering tools.
• Expertise with FEA software for stress/deflection analysis.
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis including fatigue, fracture, buckling.
• Hands-on experience with structural testing and data validation.
• Proficiency in 1D structural calculations.
• Ability to work in a fast-paced startup environment and manage multiple priorities.
• Strong problem-solving and communication skills.
• Ability to document and present analysis results clearly.

Responsibilities

• Perform 1D structural calculations and detailed CAD modeling of aerospace structures.
• Design and develop primary and secondary rocket structures with metallic/composite materials.
• Conduct FEA (ANSYS/Abaqus) to assess stress, buckling, fatigue, and thermal effects.
• Carry out dynamic, thermo-structural, PSD analyses and validation.
• Support manufacturing/testing and integration of structures with subsystems.

Skills

CAD software

SpaceClaim

Autodesk Fusion

AutoCAD

ANSYS

Abaqus

FEA

3D printing

1D structural calculations

Teamwork

Communication

Problem solving

Tools

SpaceClaim

Autodesk Fusion 360

AutoCAD

ANSYS

Abaqus

Job description

Astrobase is a pioneering spacetech startup founded by prominent Senior ISRO scientists and IIT Bombay alumni with over 20 years of experience in designing, manufacturing, testing and flying advanced Cryogenic Launch Vehicles. Driven by a vision to make India a Space tech powerhouse, we are developing innovative launch vehicles that will transform space exploration. At Astrobase, you’ll be part of a team creating history in the Indian space industry. Our goal is to become the first private space company from India to land on the moon economically.

KEY RESPONSIBILITIES

1. Structural Design & Development

• Proficiency in 1D structural calculations.
• Design and develop primary and secondary structures for rockets.
• Work with metallic and composite materials to optimize structural efficiency and weight reduction.
• Perform detailed CAD modeling of aerospace structures, ensuring integration with propulsion, avionics, and thermal systems.

2. Structural Analysis & Load Evaluation

• Conduct Finite Element Analysis (FEA) using tools like ANSYS, Abaqus to assess stress, strain, buckling, and fatigue life.
• Evaluate various loading conditions, including aerodynamic loads, inertial loads, dynamic loads, and thermal stresses.
• Perform hand calculations and classical structural analysis to validate FEA results.
• Conduct dynamic, thermo-structural, and Power Spectral Density (PSD) analysis for aerospace structures.

3. Failure Analysis & Safety Assessment

• Identify potential failure modes (yielding, buckling, fatigue, fracture) and develop mitigation strategies.
• Apply industry-standard failure criteria (e.g., Von Mises) for material selection and structural safety.
• Support design reviews, trade studies, and safety assessments to ensure compliance with aerospace standards.

4. Structural Optimization & Weight Reduction

• Apply topology optimization, lightweight material selection, and advanced manufacturing techniques to minimize weight without compromising strength.
• Explore alternative design configurations to enhance structural efficiency and manufacturability.

5. Manufacturing Support & Testing

• Collaborate with manufacturing and production teams to ensure the feasibility of designs.
• Support structural testing, including static load tests, vibration tests, and material characterization.
• Assist in the assembly and integration of structures with other vehicle subsystems.

DESIRED SKILLS AND QUALIFICATIONS

• Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD).
• Expertise in FEA tools (ANSYS, Abaqus).
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration).
• Hands-on experience with structural testing and data validation.
• Proficiency in 1D structural calculations.
• Ability to work in a fast-paced startup environment and manage multiple priorities.
• Strong problem-solving and analytical skills.
• Excellent communication and teamwork skills to collaborate with propulsion, aerodynamics, and manufacturing teams.
• Ability to document and present analysis results clearly.

Preferred Qualifications

• Experience in rocket interstage, tank, fairing, or payload adapter structures.
• Knowledge of spacecraft loads, dynamics, and vibrational analysis.
• Hands-on experience with additive manufacturing (3D printing) for aerospace structures.
• Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD).
• Expertise in FEA tools (ANSYS, Abaqus).
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration).
• Hands-on experience with structural testing and data validation.
• Proficiency in 1D structural calculations.

WHY WORK WITH US?

At Astrobase, we believe in the power of human ingenuity and collaboration to push the boundaries of space exploration. As a team member, you’ll be:

1.Creating History: Join us in developing cutting-edge launch vehicles, playing a pivotal role in transforming space access and shaping the future of space exploration.

2.Collaborating with Experts: Work alongside ISRO scientists and industry veterans with decades of experience in designing India’s iconic space missions like Chandrayaan 3

3.Growth Opportunities: As Astrobase scales, you’ll have the chance to take on leadership roles and be part of an expanding organization driving change in the Indian space sector.

4.Pioneering Space Technology: Your contributions will not only impact Astrobase but also in