SR SIMULATION ENGINEER

TE Connectivity Corporation

Bengaluru

On-site

INR 2,200,000 - 4,200,000

Full time

11 days ago

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Benefits offered by this job

Health and Wellness Incentives

Employee Stock Purchase Program

Community Outreach Programs

Employee Resource Group

Job summary

TE Connectivity Corporation is seeking a Senior Thermal and CFD Simulation Engineer to perform complex thermal analyses and CFD simulations for connectors, heat sinks, cable assemblies, and bus bars. The role involves building FEMs, running electro-thermal analyses, and collaborating across functions to optimize designs for data centers and AI systems.

The candidate should have 8+ years in Thermal Engg (M.Tech) or 4+ years with a PhD, with strong fluency in ANSYS tools, Python, MATLAB, and

Qualifications

M.Tech with specialization in Thermal Engg or PhD with Thermal Engg specialization.
Strong knowledge of electro-mechanical products and design processes.
Experience in Thermal and CFD simulation, including joule heating and heat dissipation.

Responsibilities

Perform complex Thermal and CFD simulations and develop new methods.
Create finite element models for Thermal, Electro-Thermal and CFD analyses.
Collaborate with cross-functional teams to identify design weaknesses and propose solutions.
Analyze results and propose design improvements.
Develop and implement simulation models to optimize design and processes.
Validate designs using simulation and correlate with tests.

Skills

ANSYS

Python

MATLAB

Creo

SpaceClaim

Discovery

Hypermesh

CFD

Thermal Analysis

Education

M.Tech/Master in Thermal Engg

Bachelors in Mechanical/Mech Eng

Tools

ANSYS Workbench

ANSYS ICEPAK

Flotherm XT

Creo 10.0

SpaceClaim/Discovery

MATLAB

Job description

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

Job Description:

Job Overview

Business Unit (BU)

As a member of the Digital Data Networks (DDN) business in TE Connectivity, you will play a key role in Thermal and CFD Simulations for connectors, heat sink, cable assembly and bus bar assembly products used in Data Centers and AI systems.

Role Objective

To perform Thermal and CFD Simulations and provide suitable design recommendations for design success and validation.

Responsibilities:

Executes complex Thermal and CFD Simulations & develop new simulation methods.
Create finite element models and perform Thermal, Electro-Thermal & CFD simulations.
Collaborating with cross-functional teams to identify design weaknesses & provide potential solutions.
Analyzing simulation results to identify areas for improvement & propose design recommendations.
Develop and implement complex Thermal and CFD simulation models to optimize design, manufacturing, or processes.
Perform calculation & analysis on temperature distribution over system. Perform coupled electro-thermal simulation for steady state, transient thermal scenario, conjugate heat transfer etc.
Proficient in simplifying complex CAD geometries for efficient Thermal and CFD simulation analysis by utilizing software tools like Ansys Spaceclaim and Ansys Discovery
Ensuring the maintenance and updating of simulation models to achieve optimal accuracy and relevance.
Experience with DoE (Design of Experiments) and optimization techniques. Simulate different scenarios utilizing DoE methods.
Validate concept designs using simulation techniques and determine design robustness, critical to function requirements.
Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
In-depth knowledge of conduction, convection, radiation and conjugate heat transfer and fluid dynamics, mechanics, including material properties of metal, plastic, glue, fluids (gas, liquid) etc.
Knowledge of mechanical design. Collaborate with designer, manufacturing, and testing teams to correlate Thermal and CFD results with physical testing.
Translate actual problems to Thermal and CFD models, interpret analysis results and select best solution which includes non-linear analysis under different physics.
Collaborate with design & validation teams to enhance the design optimization.

Candidate Desired Profile:

Education and Experience

M.Tech. with specialization in Thermal Engg. with 8+ years of related experience / Ph.D with specialization in Thermal Engg with 4+ years of related experience. Must have academics from Tier-1 university or Institutions (e.g. IIT or IISc etc.)
Good knowledge of electro-mechanical products, design processes and methodology.
Experience in relevant Thermal and CFD simulation and thermal management, including but not limited to, joule heating, heat dissipation, DFMEA, product application etc.
Working knowledge of thermal testing and basic knowledge of test methods for electrical connectors, cable assembly and bus bars.
Knowledge of material science (Plastic, Metals, Fluids)
Correlation of test and simulation data / results.
Expertise in CAE tools, optimization techniques, and testing methods.
Proficiency in

Simulation Software: ANSYS WORKBENCH & ICEPAK; Flotherm XT
Creo10.0, ANSYS SpaceClaim / Discovery & Hypermesh
Knowledge of Python programming language or similar
Proficiency in use of MATLAB & MS Office tools.
Proficient using MS office software (Word, Excel, PPT, Outlook, MS Teams, etc.)
Fluent in English (both verbal and written)

Competency

Data Gathering & Analysis: Knowledge of individual differences and their value; ability to recognize and respect the value of individual difference and diverse perspectives at all levels of the organization.
Analytical Thinking: Knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.
Communicating Complex Concepts: Knowledge of effective presentation tools and techniques to ensure clear understanding; ability to use summarization and simplification techniques to explain complex technical concepts in simple, clear language appropriate to the audience.
Problem Solving: Knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.
Collaborate across boundaries: Knowledge of effective collaboration techniques and ability to build networks with people from different countries and cultures, think and work with them to bring positive impact and flourishing business results.
Materials Engineering: Knowledge of materials and their properties; ability to analyze, design, and select materials for various applications.
Simulation Modeling and Experimentation: Knowledge of simulating and experimenting with models to analyze and optimize complex systems; ability to apply different simulation methodologies to design and conduct simulation experiments to gain insights, analyze system behavior, and make informed decisions.
Interpersonal skills: Ensure compliance with rules and processes at TE.

Motivational/Cultural Fit

Passion / interest in technical innovations, products, and processes
Problem solving acumen
Service orientation
Proactive approach
Clear and concise communication

What your background should look like

Generally requires Bachelors degree in appropriate field with a minimum of 5 years of progressively responsible professional level experience; Masters degree or higher or local equivalent may be preferred at this level

Competencies

Values: Integrity, Accountability, Inclusion, Innovation, Teamwork

ABOUT TE CONNECTIVITY

TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.

WHAT TE CONNECTIVITY OFFERS:

We are pleased to offer you an exciting total package that can also be flexibly adapted to changing life situations - the well-being of our employees is our top priority!