Sr. Lead Mechanical Maintenance

Reliance Industries (RIL); Kakinada; On-site; INR 1,500,000 - 2,100,000; Full time

Job summary

Reliance Industries (RIL) seeks a Lead Mechanical Maintenance professional to oversee rotating and static equipment across RUBY FPSO onshore support. You will drive preventive, predictive and corrective maintenance, manage spares, SAP workflows, and asset integrity programs to maximize equipment availability and safety.

Responsibilities include coordinating with vendors, supervising maintenance teams, reviewing SOPs, and ensuring compliance with OMS and regulatory standards while delivering

Qualifications

• Must have a bachelor's degree (full-time) in Mechanical Engineering from a recognized university.

Responsibilities

• Lead preventive, predictive, and planned maintenance and update in SAP; review task lists for effectiveness.
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Skills

Preventive maintenance

Predictive maintenance

Maintenance planning

Vendor management

Budgeting & cost control

SAP MM/PM

Spare parts planning

Asset Integrity

Education

Bachelor's degree in Mechanical Engineering

Tools

Meridiam

Power BI

SEEQ

Bently Nevada System 1

Job description

Main Purpose:

Lead Mechanical Maintenance for RUBY FPSO, ensuring reliability, safety and compliance across all critical mechanical systems and equipment. Drive preventive, predictive and corrective maintenance strategies through SAP, optimize resources, manage critical spares and implement reliability improvement initiatives. Act as the key onshore focal point for maintenance coordination, vendor management and multi-discipline collaboration delivering maximum equipment availability, operational integrity and alignment with OMS, regulatory standards, and industry best practices.

Job Accountabilities:

• Maintenance Philosophy: Implement preventive, predictive, and planned (3P) maintenance and update in SAP. Review task lists periodically for effectiveness and proposes amendments. Oversee routine and special maintenance activities, allocate resources, and drive improvements in line with KPIs.
• Material Management: Review Bill of Materials and spares required for procurement. Initiate procurement actions, prepare technical recommendations, develop vendor lists, and provide clearance for received materials after inspection as per specifications.
• Vendor Management: Coordinate with vendors for both scheduled and emergency support services. Plan and coordinate with production and maintenance leads for smooth execution of mechanical activities, including management of safety-critical elements to ensure uninterrupted operations and achievement of production targets.
• Take the lead in mechanical maintenance of the Swivel Turret Production System. Liaise with OEMs, vendors, and Class Surveyors for periodic checks and planning corrective actions.
• Ensure implementation of the Company Safety Management System, including compliance with legislation, company policies, standards, and procedures, while monitoring adherence by all personnel.
• Implement Asset Integrity Management by continuously monitoring and assessing FPSO asset conditions to maintain structural and operational integrity of all mechanical equipment and piping systems.
• Prepare and execute equipment strategies to improve reliability, availability, and maintainability. Develop budgets and monitor performance against KPIs.
• Demonstrate working knowledge of topside, marine, hull, and structural equipment degradation mechanisms, and recommend preventive/corrective actions. Provide support in troubleshooting, analysis, and start-up/shutdown of mechanical equipment.
• Review planning of mechanical/rotating equipment activities and ensure readiness (spares, subcontracting, etc.).
• Provide inputs for Risk Assessments / JSAs for critical maintenance activities.
• Review SOPs and SMPs prepared by the mechanical maintenance team.
• Review Management of Change (MOC) proposals from discipline engineers and support approved MOC implementation.
• Drive implementation of corrective actions from audits, incidents, inspections, and RCA recommendations.
• Prepare ARCs, AMCs, and monitor budgets for operations and maintenance while maintaining optimum inventory for smooth operations.
• Liaise with department heads to enhance information sharing and improve efficiency of planning and scheduling.
• Ensure effective cost control, promote cost awareness, and manage contractors as required.
• Promote team building, training, and development to progress the Company Competence Assurance System.

Skills Required:

• Strong expertise in preventive, breakdown, and predictive maintenance of rotating machinery and static equipment.
• Maintenance planning, spares procurement, and inventory management.
• Maintenance budgeting and cost control.
• Proficiency in SAP modules Inventory, Maintenance, and Procurement. Basic understanding of the design aspects of rotating & static equipment and accessories.
• Effective contract management of OEMs / vendors.
• Basic knowledge of Electrical, Control, FGS, ESD, DCS, and instrumentation systems.
• Knowledge of Permit to Work systems and Risk Assessment.
• Meticulous, flexible, versatile, determined, and capable of assertive and positive communication and performance.
• Prior exposure to Asset Criticality Analysis & RCA using Meridiam, Power BI, SEEQ, Bently Nevada System 1 (advantageous).
• Strong knowledge of hydrocarbon processing systems, utilities, offshore operations, and Oil & Gas production equipment.

Qualification:

• Must have bachelor's degree (full-time) in Mechanical Engineering from a recognized university.

Experience:

• Must have Minimum 09 years of specific experience in mechanical maintenance of rotating & static equipment in Oil & Gas or Refinery or Petrochemical fields, in a supervisory role.
• Must have 18 years of overall experience in Mechanical Maintenance.