Sr Engineer Corrosion& Inspection KG KKD

Reliance Industries Limited

Kakinada

On-site

INR 1,800,000 - 2,400,000

Full time

11 days ago

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Job summary

Reliance Industries Limited is seeking an experienced Mechanical Integrity professional to plan and execute corrosion and inspection activities across sites, maintaining records in Meridium IM/TM and leading RBI, FMEA/RCM initiatives for both static and rotary equipment.

The role requires 8–10 years in inspection, with at least 5 years in Oil & Gas, and relevant API/ASNT certifications. Strong analytical and leadership skills are essential.

Qualifications

Experience in mechanical integrity and corrosion monitoring in oil & gas assets.
Familiarity with RBI, FMEA and RCM methodologies.
Knowledge of NDT and inspection record management.
Understanding of API and OISD standards.
Proven ability to plan, schedule and analyze maintenance activities.

Responsibilities

Plan and execute corrosion and inspection activities across site within timeframe.
Maintain inspection records for static and piping in Meridium IM/TM modules.
Schedule and analyze condition monitoring of rotary equipment with recommendations.
Conduct root cause analysis and reliability improvements; oversee FAT/test activities.
Prepare budgets and procure materials for inspection/NDI activities.
Ensure compliance with OMS/IMS/SOPs and ISO requirements.

Skills

Oil & Gas knowledge

Corrosion monitoring

RBI & FMEA

Vibration analysis

Root cause analysis

HSE & risk mgmt

Education

Bachelors in Mechanical Engineering

API 510/570/653/571 certs

ASNT Level II

Tools

Meridium

SAP

Job description

Job Accountabilities

The purpose of this role is to perform Planning and Execution of Statutory, Scheduled and Opportunity Corrosion and Inspection Activities across site within agreed timeframe and at agreed frequency. Implement and maintain all inspection records of static equipment and piping up-to-date in Meridium IM and TM modules. Scheduling, Execution and Analysis of Condition Monitoring of rotary equipment and issue recommendations. Conduct root cause analysis, troubleshooting of chronic issues and reliability enhancement of static / rotary equipment; carry out RBI, FMEA and RCM

MECHANICAL INTEGRITY ACTIVITIES

Plan and carry out other Mechanical Integrity activities (Corrosion under Insulation (CUI), SBCs, dead ends, corrosion at pipe supports, culvert piping, expansion bellows, spring supports, corrosion under fire-proofing, mixing / injection points) within the agreed time-frame and frequency, issue inspection reports with recommendations, issue regular progress reports / MIS and track recommendations to completion.

INSPECTION, STATUTORY COMPLIANCE AND INTEGRITY OF STATIC ASSETS

Creation / review / up-dation and implementation of inspection, thickness monitoring, non-destructive examination and testing schedule for static equipment and piping, analysis of deviations / failures / breakdowns and issue of reports / recommendations to ensure 100% statutory schedule compliance and zero loss of process containment.

INSPECTION REPORT MANAGEMENT # IM, THICKNESS MEASUREMENT # TM And RISK BASED INSPECTION (RBI) MODULES

Implement Meridium Inspection Management - IM and Thickness Measurement # TM modules and ensure all attributes and inspection records of piping, corrosion loops and static equipment are maintained up-to-date in Meridium. Prepare / update Corrosion Manual and implement Risk Based Inspection (RBI).

CONDITION MONITORING OF ROTARY ASSETS

Create / update and execute Condition Monitoring / Predictive Maintenance plans and schedules for all rotary equipment. Carry out analysis of vibration plots, lube oil reports and other PdM reports / data, issue recommendations and maintain records.

ROOT CAUSE ANALYSIS AND RELIABILITY ENHANCEMENT OF ROTARY ASSETS

Conduct Root Cause analysis, troubleshooting of chronic issues related to site rotary equipment and issue recommendations. Oversight and analysis of critical repairs and refurbishment of rotary equipment. Conduct performance testing of rotary equipment at site and participate in Factory Acceptance Test (FAT) at vendor works.

Failure Modes and Effects Analysis (FMEA) and Reliability Centred Maintenance (RCM)

Participate in and drive FMEA of various types of rotary equipment as applicable and site; and implement Reliability Centred Maintenance (RCM).

BUDGETING, PROCUREMENT, SYSTEMS AND PROCEDURES

Prepare / review annual budget, carry out procurement of materials and services within approved budget for all inspection, non-destructive testing and condition monitoring activities. Create / generate / review / update inspection documents / instances/ reports and maintain systems, procedures and portals up-to-date in accordance with OMS, IMS, S&OR and ISO requirements, including SAP, Meridium, BIS, UOCC, SMPs and SOPs.

Skill & Competencies

Knowledge of Oil & Gas Onshore and Offshore Damage Mechanisms
Knowledge of Oil & Gas Onshore and Offshore inspection and corrosion monitoring of static assets, including API and other RAGAGEP documents.
Knowledge of Non-destructive testing techniques, Integrity Operating Windows (IOW) and Risk Based Inspection (RBI).
Knowledge of Vibration Analysis, Lube oil Analysis and other Condition Monitoring techniques for rotary equipment.
Knowledge of FMEA and RCM.
Good Communication; Interpersonal skills; Decision Making; leadership qualities; analytical ability; initiative;
Knowledge on HSE MS and Risk Management in E&P
Knowledge in OMS implementation
Interactions with Vendors; contractors / Consultants; Statutory bodies; dependability.
Knowledge of SAP, ASME, API, OISD Codes and standards, statutory requirements; Emergency preparedness; HSE standards; Factories Laws.
Knowledge of pressure vessel and piping design and best practices.
Knowledge of rotary equipment design and best practices