Senior Mechanical Design Engineer

Origin Control Solutions Ltd; Bengaluru; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Origin is seeking a Senior Mechanical Design Engineer to own major subsystems of the mobile manipulator. You will architect and detail core mechanical structures, perform rigorous FEA, and design high-precision interfaces for actuators, LiDAR, and vision systems.

You will lead V&V, DFMEA, and create URDF models for simulation, while mentoring junior engineers and guiding prototyping efforts.

Qualifications

• Bachelor's or Master’s degree in Mechanical Engineering, Aerospace, or Robotics.
• 4–8 years designing dynamic mechanical systems.
• Expert in CAD software (Onshape or equivalent) and PDM systems.
• Strong GD&T knowledge (ASME Y14.5) and 3D tolerance analysis.

Responsibilities

• Architect and detail-design core mechanical structures, casts, weldments for the robot.
• Perform rigorous FEA to optimize weight, stiffness, and manufacturability.
• Design high-precision interfaces for actuators, LiDARs, and vision systems with zero backlash.
• Lead V&V, DFMEA, and physical validation protocols.
• Create URDFs for real-to-virtual fidelity and feed simulation/controls teams.
• Mentor junior engineers in CAD best practices, FEA, and GD&T.
• Drive rapid prototyping to validate designs before tooling.

Skills

CAD proficiency

GD&T (ASME Y14.5)

FEA

Prototyping

Mentorship

Python/MATLAB scripting

Education

Bachelor's or Master's in Mechanical Engineering, Aerospace, or Robotics

Tools

Onshape

PDM systems

Python

MATLAB

Job description

About Origin

Origin (previously 10xConstruction) is building general-purpose autonomous robots for US construction to tackle rising costs, safety risks, and labour shortages. Our modular, multi-trade platform combines purpose-built hardware with real-time site intelligence to navigate complex environments and execute tasks with precision. Trained in high-fidelity simulation and already deployed on live sites, our robots deliver 5x faster execution, 250%+ margin expansion, and significant cost savings. Join India’s most talent-dense robotics team, consisting of individuals from IITs, Stanford, UCLA, etc.

About the role

As a Senior Mechanical Design Engineer you will take full ownership of major subsystems of the mobile manipulator (e.g., the multi-axis robotic arm structure, the heavy-duty mobile base chassis, or the lift column). You will be responsible for ensuring your subsystems survive extreme physical abuse while maintaining millimetre-level precision. You will independently execute complex structural analyses, manage difficult packaging constraints, and lead physical validation testing.

Key Responsibilities

Subsystem Design & Analysis:

• Architect and detail-design core mechanical structures, castings, and weldments for the robot.
• Conduct rigorous FEA (static, fatigue, and modal) to optimise for weight, stiffness, and manufacturability.
• Design complex, high-precision mounting interfaces for high-torque actuators, LiDARs, and vision systems, ensuring zero backlash and perfect alignment.

V&V and Reliability Engineering:

• Translate product needs into verifiable engineering requirements for your subsystems.
• Develop and execute rigorous physical Verification and Validation (V&V) protocols (e.g., drop testing, vibration tables, and continuous load cycling).
• Own the DFMEA for your subsystems and implement design changes to mitigate identified failure modes.

Real-to-Virtual Fidelity:

• Create and maintain mathematically rigorous URDFs for your subsystems, calculating exact inertial properties, centre of mass, and friction models to feed the simulation and controls teams.

Prototyping & Mentorship:

• Lead rapid prototyping efforts to physically validate designs before committing to expensive tooling.
• Mentor junior engineers in CAD best practices, FEA setups, and GD&T application.

Required Qualifications and Skills

• Bachelor's or Master's degree in Mechanical Engineering, Aerospace, or Robotics.
• 4-8 years of professional experience in designing dynamic mechanical systems.
• Expert proficiency in CAD software (Onshape or equivalent) and PDM systems.
• Strong background in applying GD&T (ASME Y14.5) and performing complex 3D tolerance stack-up analyses.
• Deep understanding of material science, metal fabrication (machining, welding, casting), and structural mechanics.
• Strong hands-on fabrication and prototyping skills.

Preferred Experiences

• Experience designing mobile robots, heavy-duty gimbals, or CNC machinery.
• Practical experience writing Python or MATLAB scripts to automate kinematic or dynamic calculations.