Senior Industrial Engineer

Lucy Group; India; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Lucy Group Ltd seeks a Manufacturing Engineer to optimize production, lead Lean initiatives and drive continuous improvement across processes. The role focuses on fixture and template design, automation opportunities, and integration of Industry 4.0 concepts within high‑volume manufacturing environments.

The ideal candidate brings hands-on CAD experience (SolidWorks, AutoCAD) and a strong grasp of ERP/MES systems, with 5+ years in manufacturing engineering and a passion for data‑driven decision

Qualifications

• Bachelor's degree in Industrial/Manufacturing Engineering or related field.
• 5+ years in manufacturing/industrial engineering with process optimization experience.
• Proficiency in CAD and process simulation; knowledge of Lean/Six Sigma required.

Responsibilities

• Analyze and optimize manufacturing processes to boost efficiency and reduce waste.
• Conduct time studies, line balancing and capacity planning to support production goals.
• Develop standard work procedures and ensure shop-floor compliance.
• Design plant layouts, material flow and workstation ergonomics.
• Lead Lean initiatives (5S, Kaizen, Value Stream Mapping) and apply Six Sigma to reduce variation.
• Monitor KPIs and drive corrective actions; support NPI with scalable processes.
• Collaborate with R&D, Quality, Maintenance and Supply Chain for seamless operations.
• Provide training on new processes and technologies to production teams.

Skills

Lean Manufacturing

Six Sigma

Data-driven decision making

Cross-functional collaboration

Project management

Education

Bachelor's degree in Industrial/Manufacturing Engineering

Tools

SolidWorks

AutoCAD

ERP/MES systems

Process simulation tools

Job description

About Us:

Lucy Group Ltd is the parent company of all Lucy Group companies. Since its origins in Oxford, UK, over 200 years ago, the Group has grown and diversified. The Group’s businesses help to advance the transition to a carbon-free world with infrastructure that enables renewable energy, electric vehicles, smart city management and sustainable living. Today we employ in excess of 1,600 people worldwide, with operations in the UK, Saudi Arabia, UAE, India, South Africa, Brazil, Thailand, Malaysia, India and East Africa.

Lucy Electric is an international leader in intelligent secondary power distribution products and solutions, with remote operation and monitoring. Linking energy generation to consumption, the business specializes in high-performance medium- and low-voltage switchgear for utility, industrial and commercial applications. Key products include Ring Main Units and package substations.

Job Purpose:

We are seeking a forward-thinking and results-driven Manufacturing Engineer with a strong foundation in Industrial Engineering, Continuous Improvement, and Automation & Digitalization. This role is pivotal in optimizing manufacturing processes, enhancing productivity, and integrating smart technologies to drive operational excellence. The ideal candidate will also possess hands‑on experience in fixture and template design, enabling precision and repeatability in production.

Key Accountabilities:

Process & Industrial Engineering:

• Analyze and optimize manufacturing processes to improve efficiency, reduce waste, and ensure product quality.
• Conduct time studies, line balancing, and capacity planning to support production goals.
• Develop and maintain standard work procedures and ensure compliance on the shop floor.
• Design and optimize plant layouts, material flow, and workstation ergonomics.
• Continuous Improvement:
• Lead Lean Manufacturing initiatives including 5S, Kaizen, and Value Stream Mapping.
• Implement Six Sigma methodologies to reduce process variation and improve quality.
• Monitor and analyze KPIs to identify trends and drive corrective actions.
• Foster a culture of continuous improvement across all departments.

Fixture & Template Design:

• Design and develop jigs, fixtures, and templates to support efficient and accurate manufacturing.
• Collaborate with production and quality teams to ensure tooling meets operational and safety standards.
• Use CAD tools (e.g., SolidWorks, AutoCAD) to create detailed designs and technical documentation.
• Support prototyping and validation of new tooling solutions.

Automation & Digitalization:

• Identify opportunities for automation in manufacturing processes and lead implementation projects.
• Collaborate with automation vendors and internal teams to integrate robotics, PLCs, and smart sensors.
• Support the deployment of Industry 4.0 technologies including IoT, MES, and digital twins.
• Utilize data analytics and digital tools to monitor process performance and drive decision‑making.

Cross-Functional Collaboration:

• Work closely with R&D, Quality, Maintenance, and Supply Chain teams to ensure seamless operations.
• Support New Product Introduction (NPI) by developing scalable and efficient manufacturing processes.
• Provide training and technical support to production teams on new processes and technologies.

Qualifications, Experience & Skills

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.
• 5+ years of experience in a manufacturing or industrial engineering role.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and process simulation tools.
• Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Experience in fixture/tooling design and automation systems integration.
• Familiarity with digital manufacturing tools and ERP/MES systems.

Preferred Qualifications:

• Six Sigma Green Belt or Black Belt certification.
• Experience with PLC programming, robotics, or industrial automation.
• Knowledge of Industry 4.0 technologies and digital transformation strategies.
• Experience in high-volume or precision manufacturing environments.

Key Competencies:

• Analytical Thinking & Problem Solving
• Process Optimization & Waste Reduction
• Tooling & Fixture Design Expertise
• Automation & Smart Manufacturing Integration
• Digital Mindset & Data-Driven Decision Making
• Cross-Functional Collaboration & Communication
• Project Management & Execution Excellence