Production engineer-EHV

Polycab India Limited; Panchmahal District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Polycab India Limited in Gujarat seeks an experienced engineer to manage end-to-end cable manufacturing from drawing to curing, ensuring quality and timely deliveries. You will drive safety and shop-floor 5S while coordinating with Planning, Quality, Maintenance, and Safety teams.

The ideal candidate has 5–10 years in HV/EHV cable operations, with expertise in RBD, Stranding, Extrusion, CCV/VCV and strong Lean/Six Sigma problem-solving skills.

Qualifications

• Diploma or BE/BTech in Electrical or Mechanical Engineering.
• 5–10 years of relevant experience in cable manufacturing operations.
• Strong knowledge of HV/EHV cable manufacturing processes such as RBD, Stranding, Extrusion, Laying, CCV & VCV.

Responsibilities

• Manage end-to-end cable manufacturing processes including Drawing, Stranding, Insulation, Laying, Sheathing, Armoring, Rewinding, and Curing as per SOPs.
• Ensure production quality meets technical specifications and design sheets.
• Drive adherence to production plans for timely customer deliveries.
• Maintain workplace safety and implement 5S practices across the shop floor.
• Monitor machine performance and minimize downtime through maintenance coordination.
• Lead continuous improvement activities with Poka-Yoke, RCA, FMEA and process optimization.
• Coordinate with Planning, Quality, Maintenance, Stores, and Safety teams for smooth operations.

Skills

HV/EHV cable processes

RBD & Extrusion

Lean Manufacturing

5S & Kaizen

Poka-Yoke / RCA / FMEA

Production data analysis

Education

Diploma / BE / BTech in Electrical or Mechanical Engineering

Job description

• Manage end-to-end cable manufacturing processes including Drawing, Stranding, Insulation, Laying, Sheathing, Armoring, Rewinding, and Curing as per SOPs.
• Ensure production quality meets technical specifications, design sheets, and applicable standards.
• Drive adherence to production plans for timely customer deliveries.
• Maintain workplace safety and implement 5S practices across the shop floor.
• Ensure availability of materials, tools, and equipment for uninterrupted operations.
• Monitor machine performance and minimize downtime through effective maintenance coordination.
• Control scrap generation, improve productivity, and implement cost-saving initiatives.
• Lead continuous improvement activities through Poka-Yoke, RCA, FMEA, and process optimization.
• Maintain production records, MIS reports, and downtime analysis.
• Coordinate with Planning, Quality, Maintenance, Stores, Purchase, Safety, and Dispatch teams for smooth operations.

Requirements & Skills

• Diploma / B.E. / B.Tech in Electrical Engineering, Mechanical Engineering, or related discipline.
• 5 to 10 years of relevant experience in Cable Manufacturing Operations.
• Strong understanding of HV/EHV cable manufacturing processes, including: Rod Breakdown (RBD), Stranding, Extrusion, Laying, CCV (Continuous Catenary Vulcanization) & VCV (Vertical Continuous Vulcanization)
• Knowledge of production planning, process control, inventory management, and quality systems.
• Experience in implementing Lean Manufacturing, 5S, Kaizen, Poka-Yoke, RCA, and FMEA methodologies.
• Ability to analyze production data, downtime reports, and process performance metrics.