Plant Quality Manager

Cyient; Mysuru; On-site; INR 15,00,000 - 20,00,000; Full time

Job summary

A leading electronics manufacturing firm is seeking a Plant Quality Manager to ensure quality systems and processes across its Mysore location. This role will oversee quality assurance and control, manage compliance with industry standards, and lead continuous improvement initiatives. The ideal candidate must have 5-20 years of experience in quality management within the EMS sector, strong leadership abilities, and knowledge of PCBA and mechanical fabrication.

Qualifications

• 5-20 years of experience in Quality Management within an Electronics Manufacturing Services (EMS) environment.
• Strong working knowledge of PCBA, mechanical fabrication, and box build operations.
• Proven experience in managing cross-functional teams and handling customer audits.

Responsibilities

• Lead and manage the Quality Assurance and Quality Control teams.
• Develop and maintain the Quality Management System in compliance with ISO standards.
• Oversee quality control across all manufacturing operations.
• Manage supplier audits and corrective actions.
• Serve as the primary point of contact for customer quality issues.

Skills

Leadership

Problem-solving

Communication

Analytical mindset

Education

Bachelor's degree in Electronics, Electrical, Mechanical, or Manufacturing Engineering

Tools

FMEA

Lean Six Sigma

Excel

Minitab

Power BI

Job description

Position: Plant Quality Manager

Work Location: Mysore

Industry: Electronics Manufacturing Services (EMS)

Job Summary: The Plant Quality Manager is responsible for managing and improving all quality systems and processes across the manufacturing plant, ensuring consistent delivery of high-quality electronic and electro-mechanical products. The role oversees all aspects of quality from supplier quality to in-process control and final inspection covering PCBA manufacturing, mechanical fabrication, surface finishing, and box build assemblies. The position requires strong leadership, cross-functional collaboration, and a strategic approach to continuous improvement and customer satisfaction.

Key Responsibilities

1. Quality Leadership & Management

• Lead and manage the plants Quality Assurance and Quality Control teams.
• Develop and maintain the Quality Management System (QMS) in compliance with ISO 9001 / IATF 16949 / ISO 13485 (as applicable).
• Define plant quality objectives, KPIs, and continuous improvement initiatives aligned with business goals.
• Promote a strong culture of quality, accountability, and operational excellence across all departments.

2. Product & Process Quality

• Oversee quality control across all manufacturing operations:
  • PCBA: SMT, wave soldering, through-hole assembly, functional testing, conformal coating.
  • Mechanical fabrication: sheet metal, machining, powder coating, plating, and mechanical assembly.
  • Box Build Integration: electro-mechanical assembly, wiring harnessing, testing, and packaging.
• Implement and monitor process control systems (SPC, Cp/Cpk studies) to ensure consistent process capability.
• Ensure implementation of PFMEA, control plans, work instructions, and standard inspection criteria for all product lines.
• Drive problem-solving and root cause analysis (8D, 5 Why, DMAIC) to prevent recurrence of quality issues.

3. Supplier & Incoming Quality

• Oversee incoming material inspection and supplier quality performance.
• Work with sourcing and supplier development teams to qualify new suppliers and improve existing ones.
• Manage supplier audits, corrective actions, and PPAP submissions where applicable.

4. Customer Quality Management

• Serve as the primary point of contact for customer quality issues, audits, and product approvals.
• Lead investigation and resolution of customer complaints, ensuring timely corrective and preventive actions.
• Support NPI (New Product Introduction) activities through quality planning, validation, and risk assessment.

5. Compliance & Continuous Improvement

• Ensure compliance with IPC standards (IPC-A-610, IPC-A-600, IPC/WHMA-A-620), RoHS, REACH, and other industry or regulatory requirements.
• Lead Lean Six Sigma projects to improve yield, reduce rework, and enhance product reliability.
• Utilize data-driven tools and metrics to identify opportunities for process and system improvement.

Qualifications

Education:

• Bachelors degree in Electronics, Electrical, Mechanical, or Manufacturing Engineering (Masters degree preferred).

Experience:

• Minimum 1520 years of experience in Quality Management within an Electronics Manufacturing Services (EMS) or Electro-Mechanical Assembly environment.
• Strong working knowledge of PCBA, mechanical fabrication, surface finishing (powder coating, plating), and box build operations.
• Proven experience in handling customer audits, quality certifications, and managing cross-functional teams.

Technical Skills:

• Proficient in FMEA, PPAP, APQP, SPC, MSA, 8D problem solving, and Lean Six Sigma methodologies.
• Familiar with ISO 9001, IATF 16949, ISO 13485, and AS9100 quality standards (as relevant).
• Hands‑on experience with inspection/testing tools, ERP/MES systems, and data analysis software (Excel, Minitab, Power BI).

Soft Skills:

• Strong leadership, communication, and people management abilities.
• Analytical mindset with a proactive approach to problem‑solving.
• Excellent customer interfacing and cross‑functional collaboration skills.