PF Process (VAP)

UltraTech Cement

Rajasthan

On-site

INR 500,000 - 900,000

Full time

8 hours ago

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Job summary

Birla White, the White Cement division of UltraTech Cement Limited, requires a Production Supervisor to oversee the manufacture of new products (Textura, Kool n Seal) and to supervise testing of all materials, in-process and finished goods to meet stated quality norms and market demand.

You will manage production, material planning, safety compliance and quality systems, drive continuous improvements, and maintain records to ensure timely, compliant production.

Responsibilities

Test all raw materials, in process & finished product to meet quality standards.
Allocate manpower per production plan and supervise day-to-day operations.
Coordinate procurement and usage of materials and packaging.
Ensure safety compliance, PPE usage, and SOP adherence.

Job description

Job Purpose

Supervise the production of New Products (Textura, Kool n Seal & other products) and testing of all raw materials, in process & finished product so as to achieve targeted production as per specified quality norms to fulfill market demands.

Job Context

Birla White is White Cement division of UltraTech Cement Limited and is a P&L centre. In India, BW is leader in White Cement as well as main Value Added Product Wall Care Putty with WC installed capacity of 680,000 MT per annum and Wall Care Putty capacity of 8,50,000 MT per annum. Business has plans to increase White Cement capacity by another 7, 20,000 MT and Wall Care Putty capacity by another 4, 50,000 MT per annum. Birla White plant is fully integrated and automated processing. The plant is accredited with ISO 9001, ISO 14001, ISO 50001, SA 8000, and OHSAS 18001. BW sells WC & WCP in multipack variants of 1 KG, 5KG, 20 KG, 25 KG, 40 KG and 50 KG.

Job Purpose

Job Context & Major Challenges

In White Cement category, there is only one major competitor M/s JK White Cement with BW commanding a Market Share of 52.3% whereas in cement based putty, there are multiple competitors across organized and unorganized sector with BW commanding a market share of over 45.5%. Over the years, WCP has grown to become major contributor to White Cement Industry and is contributing 60%-65% of the total revenues. However with Paint majors (Asian, Berger, Nerolac etc.) becoming a potent force in WCP market, it is becoming extremely difficult to maintain the high margins the industry has achieved in the past.

Job Challenges

To ensure the quality of all raw material required to produce ( Textura, Kool n Seal & other products )consistently as per prescribed norms. To ensure the quality of finished product
Supervision is a challenge in view of the variety of raw materials and production being batch process, stringent quality control is necessary in order to achieve production of ( Textura, Kool n Seal & other products as per quality norms consistently.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Testing

Test all raw materials, in process & finished product in the production of new products so as to meet quality standards

Ensure collection of samples as per timelines
Test all raw material samples, in process & finished products as per specified quality standards & time bound plans on daily basis.
Identify abnormalities or deviations if any
Inform HOD (R&D) for corrective actions
Implement corrective actions
Keep, maintain & update all quality records.
Test all samples received from market & report HOD (R&D)

KRA2 Production

Supervise the day to day operation of Production ne products so as to meet market demands

Allocate the manpower as per production plan
Take stock verification in the beginning of the shift and inform HOD ( R&D) & Logistics
Closely supervise and monitor manpower engaged & material consumption
Identify operational abnormalities and inform HOD ( R&D) for corrective actions
Supervise packaging as per standards
Prepare daily production report & submit to HOD (R&D) & MIS
Keep update & maintain all production records
Suggest continuous improvements in the process

KRA3 Material management

Coordinate for procurement of raw material, chemicals , packaging bags from stores & Purchase for ensuring smooth production.

Identify material requirements for production and inform HOD (R&D)
Plan material requirements as per the approved target
Preparation of Indents for material requirements as per plan
Checking of material as per the quality standards in stores
Coordinate with stores for issue of material
Control usage of material & inventory
Deposit old material to stores after new issues
Inspect proper usage of material & bags.
Physical verification of raw material as & when required in coordination with Accounts, stores & civil.

KRA4 Safety Assurance

Ensure implementation of all safety provisions during execution of Production

Ensure use of PPE
Take work permit before carrying out any job in case required
Implement all safety provisions as per SOP¿s.
Keep constant vigilance for implementation of all safety procedures at site
To conduct retailers meet and coordinate with CASC personnel for imparting training to retailers on new products & technical aspects of products
To collaborate with CASC personnel in conducting painters meet.
To conduct & completely handle counter meets & spreading awareness of BW applications & products to painters of a specific counter
To conduct trade exhibitions & ensuring the proper presentation at stall & attending to customers at the stall to spread awareness of the products & applications
To conduct cluster campaigns after carefully selecting clusters of customers & making the end user aware of the new products & applications
To coordinate & provide support to CASC personnel for sampling to be done at micro level.
Ensuring proper utilization of budget for promotional activities